Toyota Corolla Cross: Removal

REMOVAL

CAUTION / NOTICE / HINT

Procedure		Part Name Code
1	RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM	-		-	-
2	FRONT BUMPER ASSEMBLY	-	-	-	-
3	INLET NO. 1 AIR CLEANER	17751	-	-	-
4	LOWER NO. 2 FRONT BUMPER RETAINER	52527C	-	-	-
5	NO. 1 RADIATOR TO SUPPORT SEAL	16561C	-	-	-
6	FRONT BUMPER ENERGY ABSORBER	52611	-	-	-
7	FRONT BUMPER LOWER ABSORBER	52618	-	-	-
8	FRONT BUMPER REINFORCEMENT	52131A	-	-	-
9	NO. 2 FRONT BUMPER REINFORCEMENT	52132A	-	-	-
10	HOOD LOCK ASSEMBLY WITH COURTESY LIGHT SWITCH	53510G	-	-	-
11	THERMISTOR ASSEMBLY	88790B	-	-	-
12	UPPER RADIATOR SUPPORT SUB-ASSEMBLY WITH HOOD LOCK SUPPORT SUB-ASSEMBLY	-	-	-	-
13	NO. 2 RADIATOR AIR GUIDE	16594A	-	-	-
14	NO. 1 RADIATOR AIR GUIDE LH	16595D	-	-	-
15	NO. 1 RADIATOR AIR GUIDE RH	16593D	-	-	-

Procedure		Part Name Code
16	DISCHARGE HOSE SUB-ASSEMBLY	88703		-	-
17	AIR CONDITIONING TUBE AND ACCESSORY ASSEMBLY	88710E		-	-
18	COOLER CONDENSER ASSEMBLY	884A0		-	-

PROCEDURE

1. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM

Click here

2. REMOVE FRONT BUMPER ASSEMBLY

• except Sport Package:

  Click here

• for Sport Package:

  Click here

3. REMOVE INLET NO. 1 AIR CLEANER

• for M20A-FKS:

  Click here

• for M20A-FXS:

  Click here

4. REMOVE LOWER NO. 2 FRONT BUMPER RETAINER

• except Sport Package:

  Click here

• for Sport Package:

  Click here

5. REMOVE NO. 1 RADIATOR TO SUPPORT SEAL

• except Sport Package:

  Click here

• for Sport Package:

  Click here

6. REMOVE FRONT BUMPER ENERGY ABSORBER

• except Sport Package:

  Click here

• for Sport Package:

  Click here

7. REMOVE FRONT BUMPER LOWER ABSORBER

• except Sport Package:

  Click here

• for Sport Package:

  Click here

8. REMOVE FRONT BUMPER REINFORCEMENT

• except Sport Package:

  Click here

• for Sport Package:

  Click here

9. REMOVE NO. 2 FRONT BUMPER REINFORCEMENT

• except Sport Package:

  Click here

• for Sport Package:

  Click here

10. REMOVE HOOD LOCK ASSEMBLY WITH COURTESY LIGHT SWITCH

Click here

11. REMOVE THERMISTOR ASSEMBLY

Click here

12. REMOVE UPPER RADIATOR SUPPORT SUB-ASSEMBLY WITH HOOD LOCK SUPPORT SUB-ASSEMBLY

13. REMOVE NO. 2 RADIATOR AIR GUIDE

• for M20A-FKS:

  Click here

• for M20A-FXS:

  Click here

14. REMOVE NO. 1 RADIATOR AIR GUIDE LH

• except Sport Package:

  Click here

• for Sport Package:

  Click here

15. REMOVE NO. 1 RADIATOR AIR GUIDE RH

(a) Use the same procedure as for the LH side.

16. DISCONNECT DISCHARGE HOSE SUB-ASSEMBLY

(1) Remove the bolt to disconnect the discharge hose sub-assembly from the cooler condenser assembly.

(2) Remove the O-ring from the discharge hose sub-assembly.

NOTICE:

Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

17. DISCONNECT AIR CONDITIONING TUBE AND ACCESSORY ASSEMBLY

(1) While pressing the end of the air conditioning tube and accessory assembly into the end of the cooler condenser assembly, use pliers to squeeze together both sides of the piping clamp until it breaks apart.

NOTICE:

• If any foreign matter is attached to the connecting parts, brush it off or use compressed air to remove it before disconnecting the parts.
• Make sure that fragments of the piping clamp do not enter the piping.

(2) Disconnect the air conditioning tube and accessory assembly.

NOTICE:

Remove any foreign matter from the connecting parts of the air conditioning tube and accessory assembly and cooler condenser assembly.

(3) Remove the 2 O-rings from the air conditioning tube and accessory assembly.

NOTICE:

Seal the openings of the disconnected parts with vinyl tape to prevent entry of moisture and foreign matter.

(4) Remove the piping clamp.

18. REMOVE COOLER CONDENSER ASSEMBLY

NOTICE: Do not damage the cooler condenser assembly or radiator assembly when removing the cooler condenser assembly.

Remove in this Direction

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