Toyota Corolla Cross: Removal

REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during cylinder head gasket removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced

Replaced Part or Performed Procedure	Necessary Procedure	Effect/Inoperative Function when Necessary Procedure not Performed	Link
Replacement of throttle body with motor assembly Replacement of cam timing control motor with EDU assembly Replacement of fuel pump assembly (for high pressure side) Replacement of cylinder head sub-assembly Replacement of ignition coil assembly Replacement of EGR valve assembly Removal and installation of a camshaft timing gear assembly Replacement of camshaft timing gear assembly Replacement of camshaft timing exhaust gear assembly Replacement of camshaft (for intake or exhaust camshaft) Gas leaks from exhaust system is repaired Replacement of port fuel injector assembly Replacement of direct fuel injector assembly Cleaning the deposits from the throttle body with motor assembly Removal and installation of a cam timing control motor with EDU assembly Removal and installation of a camshaft timing gear assembly	Inspection After Repair	Poor idle, etc. Engine start function, etc.

HINT:

When the cable is disconnected/reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

• Learning completes when vehicle is driven

  Effect/Inoperative Function When Necessary Procedures are not Performed	Necessary Procedures	Link
  Front Camera System	Drive the vehicle straight ahead at 15 km/h (10 mph) or more for 1 second or more.

• Learning completes when vehicle is operated normally

  Effect/Inoperative Function When Necessary Procedures are not Performed	Necessary Procedures	Link
  Power door lock control system Back door opener	Perform door unlock operation with door control switch or electrical key transmitter sub-assembly switch.
  Power back door system	Fully close the back door by hand. HINT: Initialization is not necessary if the above procedures are performed while the back door is closed.
  Air conditioning system	After the ignition switch is turned to ON, the servo motor standard position is recognized.	-

CAUTION / NOTICE / HINT

COMPONENTS (REMOVAL)

Procedure		Part Name Code
1	ENGINE ASSEMBLY TO ENGINE STAND	-	-	-	-
2	ENGINE HANGERS	-	-	-	-
3	FUEL HOSE BRACKET	23881B	-	-	-
4	NO. 1 WATER BY-PASS PIPE	16268		-	-
5	NO. 1 EXHAUST MANIFOLD HEAT INSULATOR	17167		-	-
6	MANIFOLD STAY	17118		-	-
7	EXHAUST MANIFOLD	17141		-	-

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Non-reusable part

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Procedure		Part Name Code
8	THROTTLE BODY WITH MOTOR ASSEMBLY	22030		-	-
9	THROTTLE BODY GASKET	22271	-	-	-
10	NO. 3 WATER BY-PASS HOSE	16267	-	-	-
11	NO. 4 WATER BY-PASS HOSE	16281	-	-	-
12	EGR COOLER ASSEMBLY	25680		-	-
13	NO. 1 EGR COOLER GASKET	25685		-	-
14	NO. 1 EGR PIPE SUB-ASSEMBLY	25601		-	-
15	EGR VALVE ADAPTER GASKET	25629	-	-	-
16	EGR INLET GASKET	25628	-	-	-
17	NO. 4 WATER BY-PASS HOSE	16281	-	-	-
18	NO. 8 WATER BY-PASS HOSE	16296	-	-	-
19	EGR VALVE ASSEMBLY	25620		-	-
20	EGR VALVE GASKET	25627		-	-
21	NO. 3 WATER BY-PASS PIPE	16279		-	-
22	INTAKE MANIFOLD STAY	17138B		-	-
23	INTAKE MANIFOLD	17111	-	-	-
24	NO. 1 INTAKE MANIFOLD TO HEAD GASKET	17177	-	-	-

*a	x2 or x3	*b	x3 or x2
●	Non-reusable part	-	-

Procedure		Part Name Code
25	FUEL TUBE SUB-ASSEMBLY	23910A		-	-
26	NO. 1 FUEL PIPE SUB-ASSEMBLY	23801P		-	-
27	FUEL (ENGINE ROOM SIDE) PUMP ASSEMBLY	23100X		-	-
28	FUEL PUMP FLANGE	23191	-	-	-
29	FUEL PUMP SPACER GASKET	23224D	-	-	-
30	FUEL PUMP LIFTER ASSEMBLY	23470	-	-	-
31	WATER BY-PASS HOSE ASSEMBLY	-	-	-	-
32	FUEL DELIVERY PIPE SUB-ASSEMBLY	23807		-	-
33	FUEL DELIVERY SPACER	23891	-	-	-
34	INJECTOR VIBRATION INSULATOR	23291	-	-	-
35	NO. 5 ENGINE WIRE	82125N	-	-	-
36	PORT FUEL INJECTOR ASSEMBLY	23250F		-	-
37	FUEL DELIVERY PIPE	23814B		-	-
38	DIRECT FUEL INJECTOR ASSEMBLY	23250E		-	-
39	NOZZLE HOLDER CLAMP	23695A	-	-	-
40	NO. 3 FUEL INJECTOR BACK-UP RING	23258		-	-
41	NO. 1 FUEL INJECTOR BACK-UP RING	23256	-	-	-
42	C-RING	-	-	-	-
43	INJECTOR VIBRATION INSULATOR	23291A	-	-	-
44	FUEL INJECTOR SEAL	23255A		-	-

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Non-reusable part

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Procedure		Part Name Code
45	IGNITION COIL ASSEMBLY	19500		-	-
46	ENGINE OIL LEVEL DIPSTICK GUIDE	11452D		-	-
47	OIL PRESSURE CONTROL VALVE ASSEMBLY	15250		-	-
48	CAMSHAFT POSITION SENSOR (for Intake Side)	11102A		-	-
49	CAMSHAFT POSITION SENSOR (for Exhaust Side)	11102A		-	-
50	CAM TIMING OIL CONTROL SOLENOID ASSEMBLY	15370		-	-
51	O-RING	-		-	-
52	CAM TIMING CONTROL MOTOR WITH EDU ASSEMBLY	13090D		-	-
53	CAM TIMING CONTROL MOTOR O-RING	13090E	-	-	-
54	CRANKSHAFT PULLEY ASSEMBLY	13470		-	-
55	WATER OUTLET SUB-ASSEMBLY	16304	-	-	-
56	WATER BY-PASS OUTLET	16351		-	-

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Non-reusable part

★

Precoated part

Procedure		Part Name Code
57	CYLINDER HEAD COVER SUB-ASSEMBLY	11201		-	-
58	SPARK PLUG TUBE GASKET	11193		-	-
59	ENGINE MOUNTING BRACKET RH	12315A	-	-	-

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Non-reusable part

★

Precoated part

Procedure		Part Name Code
60	NO. 2 TIMING CHAIN COVER ASSEMBLY	11302B		-	-
61	TIMING CHAIN COVER OIL SEAL	11301C		-	-
62	NO. 1 CYLINDER TO TDC (COMPRESSION)	-		-	-
63	OIL PUMP DRIVE CHAIN SUB-ASSEMBLY	13507A		-	-
64	CAMSHAFT TIMING GEAR ASSEMBLY	13050		-	-
65	CHAIN SUB-ASSEMBLY	13506	-	-	-
66	NO. 1 CHAIN TENSIONER ASSEMBLY	13540		-	-
67	CHAIN TENSIONER SLIPPER	13559	-	-	-
68	NO. 1 CHAIN VIBRATION DAMPER	13561	-	-	-
69	CAMSHAFT TIMING EXHAUST GEAR ASSEMBLY	13070A		-	-
70	TIMING CHAIN COVER ASSEMBLY	11310		-	-

*1	CRANKSHAFT TIMING SPROCKET	*2	OIL PUMP DRIVE SPROCKET
*3	OIL PUMP DRIVE SHAFT SPROCKET	*4	CHAIN TENSIONER PLATE
*5	CHAIN DAMPER SPRING	-	-
●	Non-reusable part	-	-
	Do not apply lubricants to the threaded parts	-	-

Procedure		Part Name Code
71	FUEL PUMP LIFTER GUIDE	23477		-	-
72	CAMSHAFT HOUSING SUB-ASSEMBLY	11103		-	-
73	CAMSHAFT BEARING CAP	-		-	-
74	INTAKE CAMSHAFT SUB-ASSEMBLY	13501A	-	-	-
75	EXHAUST CAMSHAFT SUB-ASSEMBLY	13502B	-	-	-
76	NO. 1 VALVE ROCKER ARM SUB-ASSEMBLY	13801		-	-
77	VALVE LASH ADJUSTER ASSEMBLY	13750		-	-
78	CYLINDER HEAD SUB-ASSEMBLY	11101		-	-
79	CYLINDER HEAD GASKET	11115	-	-	-
80	INSPECT CYLINDER HEAD SET BOLT	11101A		-	-
81	INSPECT CYLINDER HEAD SUB-ASSEMBLY	11101	-	-	-

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Non-reusable part

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PROCEDURE

1. INSTALL ENGINE ASSEMBLY TO ENGINE STAND

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2. REMOVE ENGINE HANGERS

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3. REMOVE FUEL HOSE BRACKET

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4. REMOVE NO. 1 WATER BY-PASS PIPE

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5. REMOVE NO. 1 EXHAUST MANIFOLD HEAT INSULATOR

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6. REMOVE MANIFOLD STAY

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7. REMOVE EXHAUST MANIFOLD

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8. REMOVE THROTTLE BODY WITH MOTOR ASSEMBLY

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9. REMOVE THROTTLE BODY GASKET

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10. DISCONNECT NO. 3 WATER BY-PASS HOSE

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11. DISCONNECT NO. 4 WATER BY-PASS HOSE

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12. REMOVE EGR COOLER ASSEMBLY

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13. REMOVE NO. 1 EGR COOLER GASKET

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14. REMOVE NO. 1 EGR PIPE SUB-ASSEMBLY

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15. REMOVE EGR VALVE ADAPTER GASKET

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16. REMOVE EGR INLET GASKET

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17. DISCONNECT NO. 4 WATER BY-PASS HOSE

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18. DISCONNECT NO. 8 WATER BY-PASS HOSE

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19. REMOVE EGR VALVE ASSEMBLY

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20. REMOVE EGR VALVE GASKET

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21. REMOVE NO. 3 WATER BY-PASS PIPE

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22. REMOVE INTAKE MANIFOLD STAY

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23. REMOVE INTAKE MANIFOLD

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24. REMOVE NO. 1 INTAKE MANIFOLD TO HEAD GASKET

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25. DISCONNECT FUEL TUBE SUB-ASSEMBLY

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26. REMOVE NO. 1 FUEL PIPE SUB-ASSEMBLY

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27. REMOVE FUEL (ENGINE ROOM SIDE) PUMP ASSEMBLY (for High Pressure)

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28. REMOVE FUEL PUMP FLANGE

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29. REMOVE FUEL PUMP SPACER GASKET

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30. REMOVE FUEL PUMP LIFTER ASSEMBLY

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31. REMOVE WATER BY-PASS HOSE ASSEMBLY

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32. REMOVE FUEL DELIVERY PIPE SUB-ASSEMBLY

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33. REMOVE FUEL DELIVERY SPACER

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34. REMOVE INJECTOR VIBRATION INSULATOR

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35. REMOVE NO. 5 ENGINE WIRE

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36. REMOVE PORT FUEL INJECTOR ASSEMBLY

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37. REMOVE FUEL DELIVERY PIPE

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38. REMOVE DIRECT FUEL INJECTOR ASSEMBLY

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39. REMOVE NOZZLE HOLDER CLAMP

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40. REMOVE NO. 3 FUEL INJECTOR BACK-UP RING

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41. REMOVE NO. 1 FUEL INJECTOR BACK-UP RING

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42. REMOVE C-RING

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43. REMOVE INJECTOR VIBRATION INSULATOR

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44. REMOVE FUEL INJECTOR SEAL

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45. REMOVE IGNITION COIL ASSEMBLY

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46. REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE

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47. REMOVE OIL PRESSURE CONTROL VALVE ASSEMBLY

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48. REMOVE CAMSHAFT POSITION SENSOR (for Intake Side)

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49. REMOVE CAMSHAFT POSITION SENSOR (for Exhaust Side)

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50. REMOVE CAM TIMING OIL CONTROL SOLENOID ASSEMBLY

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51. REMOVE O-RING

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52. REMOVE CAM TIMING CONTROL MOTOR WITH EDU ASSEMBLY

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53. REMOVE CAM TIMING CONTROL MOTOR O-RING

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54. REMOVE CRANKSHAFT PULLEY ASSEMBLY

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55. REMOVE WATER OUTLET SUB-ASSEMBLY

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56. REMOVE WATER BY-PASS OUTLET

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57. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY

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58. REMOVE SPARK PLUG TUBE GASKET

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59. REMOVE ENGINE MOUNTING BRACKET RH

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60. REMOVE NO. 2 TIMING CHAIN COVER ASSEMBLY

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61. REMOVE TIMING CHAIN COVER OIL SEAL

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62. SET NO. 1 CYLINDER TO TDC (COMPRESSION)

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63. REMOVE OIL PUMP DRIVE CHAIN SUB-ASSEMBLY

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64. REMOVE CAMSHAFT TIMING GEAR ASSEMBLY

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65. REMOVE CHAIN SUB-ASSEMBLY

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66. REMOVE NO. 1 CHAIN TENSIONER ASSEMBLY

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67. REMOVE CHAIN TENSIONER SLIPPER

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68. REMOVE NO. 1 CHAIN VIBRATION DAMPER

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69. REMOVE CAMSHAFT TIMING EXHAUST GEAR ASSEMBLY

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70. REMOVE TIMING CHAIN COVER ASSEMBLY

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71. REMOVE FUEL PUMP LIFTER GUIDE

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72. REMOVE CAMSHAFT HOUSING SUB-ASSEMBLY

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73. REMOVE CAMSHAFT BEARING CAP

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74. REMOVE INTAKE CAMSHAFT SUB-ASSEMBLY

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75. REMOVE EXHAUST CAMSHAFT SUB-ASSEMBLY

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76. REMOVE NO. 1 VALVE ROCKER ARM SUB-ASSEMBLY

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77. REMOVE VALVE LASH ADJUSTER ASSEMBLY

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78. REMOVE CYLINDER HEAD SUB-ASSEMBLY

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79. REMOVE CYLINDER HEAD GASKET

80. INSPECT CYLINDER HEAD SET BOLT

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81. INSPECT CYLINDER HEAD SUB-ASSEMBLY

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