REMOVAL
CAUTION / NOTICE / HINT
The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during cylinder head gasket removal/installation are shown below.
Necessary Procedures After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedure |
Necessary Procedure | Effect/Inoperative Function when Necessary Procedure not Performed |
Link |
---|---|---|---|
| Inspection After Repair |
|
|
HINT:
When the cable is disconnected/reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.
Effect/Inoperative Function When Necessary Procedures are not Performed |
Necessary Procedures |
Link |
---|---|---|
Front Camera System |
Drive the vehicle straight ahead at 15 km/h (10 mph) or more for 1 second or more. |
|
Effect/Inoperative Function When Necessary Procedures are not Performed |
Necessary Procedures |
Link |
---|---|---|
Power door lock control system
|
Perform door unlock operation with door control switch or electrical key transmitter sub-assembly switch. |
|
Power back door system |
Fully close the back door by hand. HINT: Initialization is not necessary if the above procedures are performed while the back door is closed. |
|
Air conditioning system |
After the ignition switch is turned to ON, the servo motor standard position is recognized. |
- |
CAUTION / NOTICE / HINT
COMPONENTS (REMOVAL)
Procedure | Part Name Code | ||||
---|---|---|---|---|---|
1 | ENGINE ASSEMBLY TO ENGINE STAND |
- | - |
- | - |
2 | ENGINE HANGERS |
- | - |
- | - |
3 | FUEL HOSE BRACKET |
23881B | - |
- | - |
4 | NO. 1 WATER BY-PASS PIPE |
16268 |
|
- | - |
5 | NO. 1 EXHAUST MANIFOLD HEAT INSULATOR |
17167 |
|
- | - |
6 | MANIFOLD STAY |
17118 |
|
- | - |
7 | EXHAUST MANIFOLD |
17141 |
|
- | - |
● | Non-reusable part |
- | - |
Procedure | Part Name Code | ||||
---|---|---|---|---|---|
8 | THROTTLE BODY WITH MOTOR ASSEMBLY |
22030 |
|
- | - |
9 | THROTTLE BODY GASKET |
22271 | - |
- | - |
10 | NO. 3 WATER BY-PASS HOSE |
16267 | - |
- | - |
11 | NO. 4 WATER BY-PASS HOSE |
16281 | - |
- | - |
12 | EGR COOLER ASSEMBLY |
25680 |
|
- | - |
13 | NO. 1 EGR COOLER GASKET |
25685 |
|
- | - |
14 | NO. 1 EGR PIPE SUB-ASSEMBLY |
25601 |
|
- | - |
15 | EGR VALVE ADAPTER GASKET |
25629 | - |
- | - |
16 | EGR INLET GASKET |
25628 | - |
- | - |
17 | NO. 4 WATER BY-PASS HOSE |
16281 | - |
- | - |
18 | NO. 8 WATER BY-PASS HOSE |
16296 | - |
- | - |
19 | EGR VALVE ASSEMBLY |
25620 |
|
- | - |
20 | EGR VALVE GASKET |
25627 |
|
- | - |
21 | NO. 3 WATER BY-PASS PIPE |
16279 |
|
- | - |
22 | INTAKE MANIFOLD STAY |
17138B |
|
- | - |
23 | INTAKE MANIFOLD |
17111 | - |
- | - |
24 | NO. 1 INTAKE MANIFOLD TO HEAD GASKET |
17177 | - |
- | - |
*a | x2 or x3 |
*b | x3 or x2 |
● | Non-reusable part |
- | - |
Procedure | Part Name Code | ||||
---|---|---|---|---|---|
25 | FUEL TUBE SUB-ASSEMBLY |
23910A |
|
- | - |
26 | NO. 1 FUEL PIPE SUB-ASSEMBLY |
23801P |
|
- | - |
27 | FUEL (ENGINE ROOM SIDE) PUMP ASSEMBLY |
23100X |
|
- | - |
28 | FUEL PUMP FLANGE |
23191 | - |
- | - |
29 | FUEL PUMP SPACER GASKET |
23224D | - |
- | - |
30 | FUEL PUMP LIFTER ASSEMBLY |
23470 | - |
- | - |
31 | WATER BY-PASS HOSE ASSEMBLY |
- | - |
- | - |
32 | FUEL DELIVERY PIPE SUB-ASSEMBLY |
23807 |
|
- | - |
33 | FUEL DELIVERY SPACER |
23891 | - |
- | - |
34 | INJECTOR VIBRATION INSULATOR |
23291 | - |
- | - |
35 | NO. 5 ENGINE WIRE |
82125N | - |
- | - |
36 | PORT FUEL INJECTOR ASSEMBLY |
23250F |
|
- | - |
37 | FUEL DELIVERY PIPE |
23814B |
|
- | - |
38 | DIRECT FUEL INJECTOR ASSEMBLY |
23250E |
|
- | - |
39 | NOZZLE HOLDER CLAMP |
23695A | - |
- | - |
40 | NO. 3 FUEL INJECTOR BACK-UP RING |
23258 |
|
- | - |
41 | NO. 1 FUEL INJECTOR BACK-UP RING |
23256 | - |
- | - |
42 | C-RING |
- | - |
- | - |
43 | INJECTOR VIBRATION INSULATOR |
23291A | - |
- | - |
44 | FUEL INJECTOR SEAL |
23255A |
|
- | - |
● | Non-reusable part |
- | - |
Procedure | Part Name Code | ||||
---|---|---|---|---|---|
45 | IGNITION COIL ASSEMBLY |
19500 |
|
- | - |
46 | ENGINE OIL LEVEL DIPSTICK GUIDE |
11452D |
|
- | - |
47 | OIL PRESSURE CONTROL VALVE ASSEMBLY |
15250 |
|
- | - |
48 | CAMSHAFT POSITION SENSOR (for Intake Side) |
11102A |
|
- | - |
49 | CAMSHAFT POSITION SENSOR (for Exhaust Side) |
11102A |
|
- | - |
50 | CAM TIMING OIL CONTROL SOLENOID ASSEMBLY |
15370 |
|
- | - |
51 | O-RING |
- |
|
- | - |
52 | CAM TIMING CONTROL MOTOR WITH EDU ASSEMBLY |
13090D |
|
- | - |
53 | CAM TIMING CONTROL MOTOR O-RING |
13090E | - |
- | - |
54 | CRANKSHAFT PULLEY ASSEMBLY |
13470 |
|
- | - |
55 | WATER OUTLET SUB-ASSEMBLY |
16304 | - |
- | - |
56 | WATER BY-PASS OUTLET |
16351 |
|
- | - |
● | Non-reusable part |
★ | Precoated part |
Procedure | Part Name Code | ||||
---|---|---|---|---|---|
57 | CYLINDER HEAD COVER SUB-ASSEMBLY |
11201 |
|
- | - |
58 | SPARK PLUG TUBE GASKET |
11193 |
|
- | - |
59 | ENGINE MOUNTING BRACKET RH |
12315A | - |
- | - |
● | Non-reusable part |
★ | Precoated part |
Procedure | Part Name Code | ||||
---|---|---|---|---|---|
60 | NO. 2 TIMING CHAIN COVER ASSEMBLY |
11302B |
|
- | - |
61 | TIMING CHAIN COVER OIL SEAL |
11301C |
|
- | - |
62 | NO. 1 CYLINDER TO TDC (COMPRESSION) |
- |
|
- | - |
63 | OIL PUMP DRIVE CHAIN SUB-ASSEMBLY |
13507A |
|
- | - |
64 | CAMSHAFT TIMING GEAR ASSEMBLY |
13050 |
|
- | - |
65 | CHAIN SUB-ASSEMBLY |
13506 | - |
- | - |
66 | NO. 1 CHAIN TENSIONER ASSEMBLY |
13540 |
|
- | - |
67 | CHAIN TENSIONER SLIPPER |
13559 | - |
- | - |
68 | NO. 1 CHAIN VIBRATION DAMPER |
13561 | - |
- | - |
69 | CAMSHAFT TIMING EXHAUST GEAR ASSEMBLY |
13070A |
|
- | - |
70 | TIMING CHAIN COVER ASSEMBLY |
11310 |
|
- | - |
*1 | CRANKSHAFT TIMING SPROCKET |
*2 | OIL PUMP DRIVE SPROCKET |
*3 | OIL PUMP DRIVE SHAFT SPROCKET |
*4 | CHAIN TENSIONER PLATE |
*5 | CHAIN DAMPER SPRING |
- | - |
● | Non-reusable part |
- | - |
Do not apply lubricants to the threaded parts |
- | - |
Procedure | Part Name Code | ||||
---|---|---|---|---|---|
71 | FUEL PUMP LIFTER GUIDE |
23477 |
|
- | - |
72 | CAMSHAFT HOUSING SUB-ASSEMBLY |
11103 |
|
- | - |
73 | CAMSHAFT BEARING CAP |
- |
|
- | - |
74 | INTAKE CAMSHAFT SUB-ASSEMBLY |
13501A | - |
- | - |
75 | EXHAUST CAMSHAFT SUB-ASSEMBLY |
13502B | - |
- | - |
76 | NO. 1 VALVE ROCKER ARM SUB-ASSEMBLY |
13801 |
|
- | - |
77 | VALVE LASH ADJUSTER ASSEMBLY |
13750 |
|
- | - |
78 | CYLINDER HEAD SUB-ASSEMBLY |
11101 |
|
- | - |
79 | CYLINDER HEAD GASKET |
11115 | - |
- | - |
80 | INSPECT CYLINDER HEAD SET BOLT |
11101A |
|
- | - |
81 | INSPECT CYLINDER HEAD SUB-ASSEMBLY |
11101 | - |
- | - |
● | Non-reusable part |
- | - |
PROCEDURE
1. INSTALL ENGINE ASSEMBLY TO ENGINE STAND
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2. REMOVE ENGINE HANGERS
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3. REMOVE FUEL HOSE BRACKET
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4. REMOVE NO. 1 WATER BY-PASS PIPE
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5. REMOVE NO. 1 EXHAUST MANIFOLD HEAT INSULATOR
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6. REMOVE MANIFOLD STAY
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7. REMOVE EXHAUST MANIFOLD
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8. REMOVE THROTTLE BODY WITH MOTOR ASSEMBLY
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9. REMOVE THROTTLE BODY GASKET
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10. DISCONNECT NO. 3 WATER BY-PASS HOSE
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11. DISCONNECT NO. 4 WATER BY-PASS HOSE
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12. REMOVE EGR COOLER ASSEMBLY
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13. REMOVE NO. 1 EGR COOLER GASKET
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14. REMOVE NO. 1 EGR PIPE SUB-ASSEMBLY
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15. REMOVE EGR VALVE ADAPTER GASKET
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16. REMOVE EGR INLET GASKET
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17. DISCONNECT NO. 4 WATER BY-PASS HOSE
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18. DISCONNECT NO. 8 WATER BY-PASS HOSE
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19. REMOVE EGR VALVE ASSEMBLY
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20. REMOVE EGR VALVE GASKET
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21. REMOVE NO. 3 WATER BY-PASS PIPE
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22. REMOVE INTAKE MANIFOLD STAY
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23. REMOVE INTAKE MANIFOLD
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24. REMOVE NO. 1 INTAKE MANIFOLD TO HEAD GASKET
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25. DISCONNECT FUEL TUBE SUB-ASSEMBLY
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26. REMOVE NO. 1 FUEL PIPE SUB-ASSEMBLY
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27. REMOVE FUEL (ENGINE ROOM SIDE) PUMP ASSEMBLY (for High Pressure)
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28. REMOVE FUEL PUMP FLANGE
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29. REMOVE FUEL PUMP SPACER GASKET
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30. REMOVE FUEL PUMP LIFTER ASSEMBLY
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31. REMOVE WATER BY-PASS HOSE ASSEMBLY
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32. REMOVE FUEL DELIVERY PIPE SUB-ASSEMBLY
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33. REMOVE FUEL DELIVERY SPACER
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34. REMOVE INJECTOR VIBRATION INSULATOR
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35. REMOVE NO. 5 ENGINE WIRE
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36. REMOVE PORT FUEL INJECTOR ASSEMBLY
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37. REMOVE FUEL DELIVERY PIPE
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38. REMOVE DIRECT FUEL INJECTOR ASSEMBLY
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39. REMOVE NOZZLE HOLDER CLAMP
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40. REMOVE NO. 3 FUEL INJECTOR BACK-UP RING
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41. REMOVE NO. 1 FUEL INJECTOR BACK-UP RING
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42. REMOVE C-RING
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43. REMOVE INJECTOR VIBRATION INSULATOR
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44. REMOVE FUEL INJECTOR SEAL
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45. REMOVE IGNITION COIL ASSEMBLY
Click here |
46. REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE
Click here |
47. REMOVE OIL PRESSURE CONTROL VALVE ASSEMBLY
Click here |
48. REMOVE CAMSHAFT POSITION SENSOR (for Intake Side)
Click here |
49. REMOVE CAMSHAFT POSITION SENSOR (for Exhaust Side)
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50. REMOVE CAM TIMING OIL CONTROL SOLENOID ASSEMBLY
Click here |
51. REMOVE O-RING
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52. REMOVE CAM TIMING CONTROL MOTOR WITH EDU ASSEMBLY
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53. REMOVE CAM TIMING CONTROL MOTOR O-RING
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54. REMOVE CRANKSHAFT PULLEY ASSEMBLY
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55. REMOVE WATER OUTLET SUB-ASSEMBLY
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56. REMOVE WATER BY-PASS OUTLET
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57. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY
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58. REMOVE SPARK PLUG TUBE GASKET
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59. REMOVE ENGINE MOUNTING BRACKET RH
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60. REMOVE NO. 2 TIMING CHAIN COVER ASSEMBLY
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61. REMOVE TIMING CHAIN COVER OIL SEAL
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62. SET NO. 1 CYLINDER TO TDC (COMPRESSION)
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63. REMOVE OIL PUMP DRIVE CHAIN SUB-ASSEMBLY
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64. REMOVE CAMSHAFT TIMING GEAR ASSEMBLY
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65. REMOVE CHAIN SUB-ASSEMBLY
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66. REMOVE NO. 1 CHAIN TENSIONER ASSEMBLY
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67. REMOVE CHAIN TENSIONER SLIPPER
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68. REMOVE NO. 1 CHAIN VIBRATION DAMPER
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69. REMOVE CAMSHAFT TIMING EXHAUST GEAR ASSEMBLY
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70. REMOVE TIMING CHAIN COVER ASSEMBLY
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71. REMOVE FUEL PUMP LIFTER GUIDE
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72. REMOVE CAMSHAFT HOUSING SUB-ASSEMBLY
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73. REMOVE CAMSHAFT BEARING CAP
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74. REMOVE INTAKE CAMSHAFT SUB-ASSEMBLY
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75. REMOVE EXHAUST CAMSHAFT SUB-ASSEMBLY
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76. REMOVE NO. 1 VALVE ROCKER ARM SUB-ASSEMBLY
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77. REMOVE VALVE LASH ADJUSTER ASSEMBLY
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78. REMOVE CYLINDER HEAD SUB-ASSEMBLY
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79. REMOVE CYLINDER HEAD GASKET
80. INSPECT CYLINDER HEAD SET BOLT
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81. INSPECT CYLINDER HEAD SUB-ASSEMBLY
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