Toyota Corolla Cross Owners & Service Manuals

Toyota Corolla Cross: Installation

Toyota Corolla Cross (2022-2024) Service Manual / Engine & Hybrid System / M20a-fxs (engine Mechanical) / Cylinder Head Gasket / Installation

INSTALLATION

CAUTION / NOTICE / HINT

NOTICE:

This procedure includes the installation of small-head bolts. Refer to Small-Head Bolts of Basic Repair Hint to identify the small-head bolts.

Click here

CAUTION / NOTICE / HINT

COMPONENTS (INSTALLATION)

Procedure

Part Name Code

1

CYLINDER HEAD GASKET

11115

-

-

2

CYLINDER HEAD SUB-ASSEMBLY

11101

-

-

3

EXHAUST CAMSHAFT SUB-ASSEMBLY

13502B

-

-

4

INTAKE CAMSHAFT SUB-ASSEMBLY

13501A

-

-

5

CAMSHAFT BEARING CAP

-

-

-

6

VALVE LASH ADJUSTER ASSEMBLY

13750

-

-

7

NO. 1 VALVE ROCKER ARM SUB-ASSEMBLY

13801

-

-

8

CAMSHAFT HOUSING SUB-ASSEMBLY

11103

-

-

9

FUEL PUMP LIFTER GUIDE

23477

-

-

Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping" : N*m (kgf*cm, ft.*lbf)

N*m (kgf*cm, ft.*lbf): Specified torque

●

Non-reusable part

-

-

*T1

1st: 50 (510, 37)

2nd: Turn 90°

3rd: Turn 90°

-

-

Procedure

Part Name Code

10

TIMING CHAIN COVER ASSEMBLY

11310

-

-

11

CAMSHAFT TIMING EXHAUST GEAR ASSEMBLY

13070A

-

-

12

SET NO. 1 CYLINDER TO TDC (COMPRESSION)

-

-

-

13

NO. 1 CHAIN VIBRATION DAMPER

13561

-

-

-

14

CHAIN TENSIONER SLIPPER

13559

-

-

-

15

NO. 1 CHAIN TENSIONER ASSEMBLY

13540

-

-

16

CHAIN SUB-ASSEMBLY

13506

-

-

17

CAMSHAFT TIMING GEAR ASSEMBLY

13050

-

-

18

OIL PUMP DRIVE CHAIN SUB-ASSEMBLY

13507A

-

-

19

SET NO. 1 CYLINDER TO TDC (COMPRESSION)

-

-

-

20

NO. 2 TIMING CHAIN COVER ASSEMBLY

11320B

-

-

21

TIMING CHAIN COVER OIL SEAL

11301C

-

-

*1

CRANKSHAFT TIMING SPROCKET

*2

OIL PUMP DRIVE SPROCKET

*3

OIL PUMP DRIVE SHAFT SPROCKET

*4

CHAIN TENSIONER PLATE

*5

CHAIN DAMPER SPRING

*6

ENGINE MOUNTING BRACKET RH

Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping" : N*m (kgf*cm, ft.*lbf)

N*m (kgf*cm, ft.*lbf): Specified torque

●

Non-reusable part

MP grease

Do not apply lubricants to the threaded parts

-

-

Procedure

Part Name Code

22

SPARK PLUG TUBE GASKET

11193

-

-

-

23

CYLINDER HEAD COVER SUB-ASSEMBLY

11201

-

-

N*m (kgf*cm, ft.*lbf): Specified torque

●

Non-reusable part

★

Precoated part

-

-

Procedure

Part Name Code

24

WATER BY-PASS OUTLET

16351

-

-

25

WATER OUTLET SUB-ASSEMBLY

16304

-

-

-

26

CRANKSHAFT PULLEY ASSEMBLY

13470

-

-

27

CAM TIMING CONTROL MOTOR O-RING

13090E

-

-

28

CAM TIMING CONTROL MOTOR WITH EDU ASSEMBLY

13090D

-

-

29

O-RING

-

-

-

30

CAM TIMING OIL CONTROL SOLENOID ASSEMBLY

15370

-

-

31

CAMSHAFT POSITION SENSOR (for Exhaust Side)

11102A

-

-

32

CAMSHAFT POSITION SENSOR (for Intake Side)

11102A

-

-

33

OIL PRESSURE CONTROL VALVE ASSEMBLY

15250

-

-

34

ENGINE OIL LEVEL DIPSTICK GUIDE

11452D

-

-

-

35

IGNITION COIL ASSEMBLY

19500

-

-

Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping" : N*m (kgf*cm, ft.*lbf)

N*m (kgf*cm, ft.*lbf): Specified torque

●

Non-reusable part

★

Precoated part

Procedure

Part Name Code

36

FUEL INJECTOR SEAL

23255A

-

-

37

INJECTOR VIBRATION INSULATOR

23291A

-

-

38

C-RING

-

-

-

39

NO. 1 FUEL INJECTOR BACK-UP RING

23256

-

-

40

NO. 3 FUEL INJECTOR BACK-UP RING

23258

-

-

-

41

NOZZLE HOLDER CLAMP

23695A

-

-

-

42

DIRECT FUEL INJECTOR ASSEMBLY

23250E

-

-

43

FUEL DELIVERY PIPE

23814B

-

-

44

PORT FUEL INJECTOR ASSEMBLY

23250F

-

-

45

NO. 5 ENGINE WIRE

82125N

-

-

-

46

INJECTOR VIBRATION INSULATOR

23291

-

-

-

47

FUEL DELIVERY SPACER

23891

-

-

-

48

FUEL DELIVERY PIPE SUB-ASSEMBLY

23807

-

-

49

WATER BY-PASS HOSE ASSEMBLY

-

-

-

-

50

FUEL PUMP LIFTER ASSEMBLY

23470

-

-

51

FUEL PUMP SPACER GASKET

23224D

-

-

-

52

FUEL PUMP FLANGE

23191

-

-

-

53

TEMPORARILY INSTALL FUEL (ENGINE ROOM SIDE) PUMP ASSEMBLY (for High Pressure)

23100X

-

-

54

TEMPORARILY INSTALL NO. 1 FUEL PIPE SUB-ASSEMBLY

23801P

-

-

55

FUEL (ENGINE ROOM SIDE) PUMP ASSEMBLY (for High Pressure)

23100X

-

-

56

NO. 1 FUEL PIPE SUB-ASSEMBLY

23801P

-

-

57

CONNECT FUEL TUBE SUB-ASSEMBLY

23910A

-

-

Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping" : N*m (kgf*cm, ft.*lbf)

N*m (kgf*cm, ft.*lbf): Specified torque

*

For use with a union nut wrench

●

Non-reusable part

Procedure

Part Name Code

58

NO. 1 INTAKE MANIFOLD TO HEAD GASKET

17177

-

-

-

59

INTAKE MANIFOLD

17111

-

-

60

INTAKE MANIFOLD STAY

17138B

-

-

61

NO. 3 WATER BY-PASS PIPE

16279

-

-

62

EGR VALVE ASSEMBLY

25620

-

-

63

CONNECT NO. 8 WATER BY-PASS HOSE

16296

-

-

-

64

CONNECT NO. 4 WATER BY-PASS HOSE

16281

-

-

-

65

EGR INLET GASKET

25628

-

-

-

66

EGR VALVE ADAPTER GASKET

25629

-

-

-

67

NO. 1 EGR PIPE SUB-ASSEMBLY

25601

-

-

68

NO. 1 EGR COOLER GASKET

25685

-

-

69

EGR VALVE GASKET

25627

-

-

70

EGR COOLER ASSEMBLY

25680

-

-

71

INSTALL NO. 4 WATER BY-PASS HOSE

16281

-

-

-

72

CONNECT NO. 3 WATER BY-PASS HOSE

16267

-

-

-

73

THROTTLE BODY GASKET

22271

-

-

74

THROTTLE BODY WITH MOTOR ASSEMBLY

22030

-

-

*a

x2 or x3

*b

x3 or x2

N*m (kgf*cm, ft.*lbf): Specified torque

●

Non-reusable part

Procedure

Part Name Code

75

EXHAUST MANIFOLD

17141

-

-

76

MANIFOLD STAY

17118

-

-

-

77

NO. 1 EXHAUST MANIFOLD HEAT INSULATOR

17167

-

-

-

78

NO. 1 WATER BY-PASS PIPE

16268

-

-

79

FUEL HOSE BRACKET

23881B

-

-

-

80

ENGINE HANGERS

-

-

-

-

81

REMOVE ENGINE ASSEMBLY FROM ENGINE STAND

-

-

-

N*m (kgf*cm, ft.*lbf): Specified torque

●

Non-reusable part

PROCEDURE

1. INSTALL CYLINDER HEAD GASKET

*a

Lot No.

-

-

Front of Engine

-

-

(1) Clean the cylinder block sub-assembly and cylinder head sub-assembly with solvent.

(2) Place a new cylinder head gasket on the cylinder block sub-assembly as shown in the illustration.

NOTICE:

Make sure that the cylinder head gasket is installed in the correct orientation.

2. INSTALL CYLINDER HEAD SUB-ASSEMBLY

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3. INSTALL EXHAUST CAMSHAFT SUB-ASSEMBLY

Click here

4. INSTALL INTAKE CAMSHAFT SUB-ASSEMBLY

Click here

5. INSTALL CAMSHAFT BEARING CAP

Click here

6. INSTALL VALVE LASH ADJUSTER ASSEMBLY

Click here

7. INSTALL NO. 1 VALVE ROCKER ARM SUB-ASSEMBLY

Click here

8. INSTALL CAMSHAFT HOUSING SUB-ASSEMBLY

Click here

9. INSTALL FUEL PUMP LIFTER GUIDE

Click here

10. INSTALL TIMING CHAIN COVER ASSEMBLY

Click here

11. INSTALL CAMSHAFT TIMING EXHAUST GEAR ASSEMBLY

Click here

12. SET NO. 1 CYLINDER TO TDC (COMPRESSION)

Click here

13. INSTALL NO. 1 CHAIN VIBRATION DAMPER

Click here

14. INSTALL CHAIN TENSIONER SLIPPER

Click here

15. INSTALL NO. 1 CHAIN TENSIONER ASSEMBLY

Click here

16. INSTALL CHAIN SUB-ASSEMBLY

Click here

17. INSTALL CAMSHAFT TIMING GEAR ASSEMBLY

Click here

18. INSTALL OIL PUMP DRIVE CHAIN SUB-ASSEMBLY

Click here

19. SET NO. 1 CYLINDER TO TDC (COMPRESSION)

Click here

20. INSTALL NO. 2 TIMING CHAIN COVER ASSEMBLY

Click here

21. INSTALL TIMING CHAIN COVER OIL SEAL

Click here

22. INSTALL SPARK PLUG TUBE GASKET

Click here

23. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY

Click here

24. INSTALL WATER BY-PASS OUTLET

Click here

25. INSTALL WATER OUTLET SUB-ASSEMBLY

Click here

26. INSTALL CRANKSHAFT PULLEY ASSEMBLY

Click here

27. INSTALL CAM TIMING CONTROL MOTOR O-RING

Click here

28. INSTALL CAM TIMING CONTROL MOTOR WITH EDU ASSEMBLY

Click here

29. INSTALL O-RING

Click here

30. INSTALL CAM TIMING OIL CONTROL SOLENOID ASSEMBLY

Click here

31. INSTALL CAMSHAFT POSITION SENSOR (for Exhaust Side)

Click here

32. INSTALL CAMSHAFT POSITION SENSOR (for Intake Side)

Click here

33. INSTALL OIL PRESSURE CONTROL VALVE ASSEMBLY

Click here

34. INSTALL ENGINE OIL LEVEL DIPSTICK GUIDE

Click here

35. INSTALL IGNITION COIL ASSEMBLY

Click here

36. INSTALL FUEL INJECTOR SEAL

Click here

37. INSTALL INJECTOR VIBRATION INSULATOR

Click here

38. INSTALL C-RING

Click here

39. INSTALL NO. 1 FUEL INJECTOR BACK-UP RING

Click here

40. INSTALL NO. 3 FUEL INJECTOR BACK-UP RING

Click here

41. INSTALL NOZZLE HOLDER CLAMP

Click here

42. INSTALL DIRECT FUEL INJECTOR ASSEMBLY

Click here

43. INSTALL FUEL DELIVERY PIPE

Click here

44. INSTALL PORT FUEL INJECTOR ASSEMBLY

Click here

45. INSTALL NO. 5 ENGINE WIRE

Click here

46. INSTALL INJECTOR VIBRATION INSULATOR

Click here

47. INSTALL FUEL DELIVERY SPACER

Click here

48. INSTALL FUEL DELIVERY PIPE SUB-ASSEMBLY

Click here

49. INSTALL WATER BY-PASS HOSE ASSEMBLY

Click here

50. INSTALL FUEL PUMP LIFTER ASSEMBLY

Click here

51. INSTALL FUEL PUMP SPACER GASKET

Click here

52. INSTALL FUEL PUMP FLANGE

Click here

53. TEMPORARILY INSTALL FUEL (ENGINE ROOM SIDE) PUMP ASSEMBLY (for High Pressure)

Click here

54. TEMPORARILY INSTALL FUEL PIPE SUB-ASSEMBLY NO.1

Click here

55. INSTALL FUEL (ENGINE ROOM SIDE) PUMP ASSEMBLY (for High Pressure)

Click here

56. INSTALL NO. 1 FUEL PIPE SUB-ASSEMBLY

Click here

57. CONNECT FUEL TUBE SUB-ASSEMBLY

Click here

58. INSTALL NO. 1 INTAKE MANIFOLD TO HEAD GASKET

Click here

59. INSTALL INTAKE MANIFOLD

Click here

60. INSTALL INTAKE MANIFOLD STAY

Click here

61. INSTALL NO. 3 WATER BY-PASS PIPE

Click here

62. INSTALL EGR VALVE ASSEMBLY

Click here

63. CONNECT NO. 8 WATER BY-PASS HOSE

Click here

64. CONNECT NO. 4 WATER BY-PASS HOSE

Click here

65. INSTALL EGR INLET GASKET

Click here

66. INSTALL EGR VALVE ADAPTER GASKET

Click here

67. INSTALL NO. 1 EGR PIPE SUB-ASSEMBLY

Click here

68. INSTALL NO. 1 EGR COOLER GASKET

Click here

69. INSTALL EGR VALVE GASKET

Click here

70. INSTALL EGR COOLER ASSEMBLY

Click here

71. INSTALL NO. 4 WATER BY-PASS HOSE

Click here

72. CONNECT NO. 3 WATER BY-PASS HOSE

Click here

73. INSTALL THROTTLE BODY GASKET

Click here

74. INSTALL THROTTLE BODY WITH MOTOR ASSEMBLY

Click here

75. INSTALL EXHAUST MANIFOLD

Click here

76. INSTALL MANIFOLD STAY

Click here

77. INSTALL NO. 1 EXHAUST MANIFOLD HEAT INSULATOR

Click here

78. INSTALL NO. 1 WATER BY-PASS PIPE

Click here

79. INSTALL FUEL HOSE BRACKET

Click here

80. INSTALL ENGINE HANGERS

Click here

81. REMOVE ENGINE ASSEMBLY FROM ENGINE STAND

Click here

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