Toyota Corolla Cross: Removal

REMOVAL

CAUTION / NOTICE / HINT

Procedure		Part Name Code
1	INLET NO. 1 AIR CLEANER	17751	-	-	-
2	AIR CLEANER CAP WITH AIR CLEANER HOSE	-	-	-	-
3	THROTTLE BODY WITH MOTOR ASSEMBLY	22030		-	-
4	THROTTLE BODY GASKET	22271	-	-	-
5	No. 1 EGR PIPE SUB-ASSEMBKY	25601		-	-
6	EGR VALVE ADAPTER GASKET	25629	-	-	-
7	EGR INLET GASKET	25628	-	-	-
8	E.F.I. VACUUM SENSOR ASSEMBLY (MANIFOLD ABSOLUTE PRESSURE SENSOR)	89421	-	-	-
9	ENGINE WIRE	82121	-	-	-
10	NO. 3 WATER BY-PASS PIPE	16279		-	-
11	INTAKE MANIFOLD STAY	17138B		-	-
12	NO. 1 FUEL VAPOR FEED HOSE	23826	-	-	-
13	INTAKE MANIFOLD	17111	-	-	-
14	NO. 1 INTAKE MANIFOLD TO HEAD GASKET	17177	-	-	-
15	VACUUM HOSE	-	-	-	-

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during intake manifold removal/installation are shown below.

NOTICE:

This procedure includes the removal of small-head bolts. Refer to Small-Head Bolts of Basic Repair Hint to identify the small-head bolts.

Click here

PROCEDURE

1. REMOVE INLET NO. 1 AIR CLEANER

Click here

2. REMOVE AIR CLEANER CAP WITH AIR CLEANER HOSE

Click here

3. SEPARATE THROTTLE BODY WITH MOTOR ASSEMBLY

(1) Disconnect the throttle body with motor assembly connector.

(2) Using an 8 mm socket wrench, remove the 3 bolts to separate the throttle body with motor assembly from the intake manifold.

4. REMOVE THROTTLE BODY GASKET

Click here

5. REMOVE NO. 1 EGR PIPE SUB-ASSEMBLY

Click here

6. REMOVE EGR VALVE ADAPTER GASKET

Click here

7. REMOVE EGR INLET GASKET

Click here

8. REMOVE E.F.I. VACUUM SENSOR ASSEMBLY (MANIFOLD ABSOLUTE PRESSURE SENSOR)

Click here

9. DISCONNECT ENGINE WIRE

10. SEPARATE NO. 3 WATER BY-PASS PIPE

(1) Using an 8 mm socket wrench, remove the bolt and separate the No. 3 water by-pass pipe from the intake manifold.

11. REMOVE INTAKE MANIFOLD STAY

(1) Using an 8 mm socket wrench, remove the bolt (A).

(2) Remove the bolt (B).

(3) Disengage the guide and remove the intake manifold stay.

12. DISCONNECT NO. 1 FUEL VAPOR FEED HOSE

13. REMOVE INTAKE MANIFOLD

(a) w/o Stud bolt

(b) w/ Stud bolt

(1) Remove the 3 bolts and 2 nuts.

(2) Using an E8 "TORX" socket wrench, remove the 2 stud bolts and separate the intake manifold from the cylinder head sub-assembly.

(3) Disconnect the fuel pressure sensor connector.

(4) Remove the intake manifold.

14. REMOVE NO. 1 INTAKE MANIFOLD TO HEAD GASKET

15. REMOVE VACUUM HOSE

READ NEXT: