Toyota Corolla Cross: Installation

INSTALLATION

CAUTION / NOTICE / HINT

Procedure		Part Name Code
1	VACUUM HOSE	-	-	-	-
2	NO. 1 INTAKE MANIFOLD TO HEAD GASKET	17177	-	-	-
3	INTAKE MANIFOLD	17111	-	-	-
4	NO. 1 FUEL VAPOR FEED HOSE	23826	-	-	-
5	INTAKE MANIFOLD STAY	17138B		-	-
6	NO. 3 WATER BY-PASS PIPE	16279		-	-
7	ENGINE WIRE	82121	-	-	-
8	E.F.I. VACUUM SENSOR ASSEMBLY (MANIFOLD ABSOLUTE PRESSURE SENSOR)	89421	-	-	-
9	EGR INLET GASKET	25628	-	-	-
10	EGR VALVE ADAPTER GASKET	25629	-	-	-
11	No .1 EGR PIPE SUB-ASSEMBKY	25601		-	-
12	THROTTLE BODY GASKET	22271	-	-	-
13	THROTTLE BODY WITH MOTOR ASSEMBLY	22030		-	-
14	AIR CLEANER CAP WITH AIR CLEANER HOSE	-	-	-	-
15	INLET NO. 1 AIR CLEANER	17751	-	-	-

*A	w/ Stud bolt	*B	w/o Stud bolt
	N*m (kgf*cm, ft.*lbf): Specified torque	●	Non-reusable part

CAUTION / NOTICE / HINT

NOTICE:

This procedure includes the installation of small-head bolts. Refer to Small-Head Bolts of Basic Repair Hint to identify the small-head bolts.

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PROCEDURE

1. INSTALL VACUUM HOSE

2. INSTALL NO. 1 INTAKE MANIFOLD TO HEAD GASKET

3. INSTALL INTAKE MANIFOLD

(a) w/o Stud bolt

(1) Temporarily install the intake manifold to the cylinder head sub-assembly with the 5 bolts.

(2) Tighten the 5 bolts in the order shown in the illustration.

Torque:

24 N·m {245 kgf·cm, 18 ft·lbf}

(b) w/ Stud bolt

(1) Connect the fuel pressure sensor connector.

(2) Temporarily install the intake manifold to the cylinder head sub-assembly.

(3) Using an E8 "TORX" socket wrench, install the 2 stud bolts.

Torque:

6.5 N·m {66 kgf·cm, 58 in·lbf}

(4) Temporarily install the 3 bolts and 2 nuts.

(5) Tighten the 3 bolts and 2 nuts in the order shown in the illustration.

Torque:

24 N·m {245 kgf·cm, 18 ft·lbf}

4. CONNECT NO. 1 FUEL VAPOR FEED HOSE

5. INSTALL INTAKE MANIFOLD STAY

(1) Engage the guide to install the intake manifold stay.

(2) Install the bolt (B).

Torque:

21 N·m {214 kgf·cm, 15 ft·lbf}

(3) Using an 8 mm socket wrench, install the bolt (A).

Torque:

10 N·m {102 kgf·cm, 7 ft·lbf}

6. CONNECT NO. 3 WATER BY-PASS PIPE

(1) Using an 8 mm socket wrench, install the No. 3 water by-pass pipe to the intake manifold with the bolt.

Torque:

10 N·m {102 kgf·cm, 7 ft·lbf}

7. CONNECT ENGINE WIRE

Torque:

10 N·m {102 kgf·cm, 7 ft·lbf}

8. INSTALL E.F.I. VACUUM SENSOR ASSEMBLY (MANIFOLD ABSOLUTE PRESSURE SENSOR)

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9. INSTALL EGR INLET GASKET

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10. INSTALL EGR VALVE ADAPTER GASKET

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11. INSTALL NO.1 EGR PIPE SUB-ASSEMBLY

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12. INSTALL THROTTLE BODY GASKET

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13. INSTALL THROTTLE BODY WITH MOTOR ASSEMBLY

(1) Using an 8 mm socket wrench, install the throttle body with motor assembly to the intake manifold with the 3 bolts.

Torque:

10 N·m {102 kgf·cm, 7 ft·lbf}

(2) Connect the throttle body with motor assembly connector.

14. INSTALL AIR CLEANER CAP WITH AIR CLEANER HOSE

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15. INSTALL INLET NO. 1 AIR CLEANER

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