Toyota Corolla Cross: Removal

REMOVAL

CAUTION / NOTICE / HINT

Procedure		Part Name Code
1	NO. 1 ENGINE UNDER COVER ASSEMBLY	51410	-	-	-

Procedure		Part Name Code
2	INTAKE MANIFOLD	17111	-	-	-
3	NO. 2 RADIATOR HOSE	16572D	-	-	-
4	NO. 7 WATER BY-PASS HOSE	-		-	-
5	ENGINE WATER PUMP ASSEMBLY (WATER INLET HOUSING)	16032		-	-
6	WATER INLET WITH THERMOSTAT SUB-ASSEMBLY	16031	-	-	-

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during engine water pump assembly (water inlet housing) removal/installation are shown below.

HINT:

When the cable is disconnected/reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

• Learning completes when vehicle is driven

  Effect/Inoperative Function When Necessary Procedures are not Performed	Necessary Procedures	Link
  Front Camera System	Drive the vehicle straight ahead at 15 km/h (10 mph) or more for 1 second or more.

• Learning completes when vehicle is operated normally

  Effect/Inoperative Function When Necessary Procedures are not Performed	Necessary Procedures	Link
  Power door lock control system Back door opener	Perform door unlock operation with door control switch or electrical key transmitter sub-assembly switch.
  Power back door system	Fully close the back door by hand. HINT: Initialization is not necessary if the above procedures are performed while the back door is closed.
  Air conditioning system	After the ignition switch is turned to ON, the servo motor standard position is recognized.	-

PROCEDURE

1. REMOVE NO. 1 ENGINE UNDER COVER ASSEMBLY

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2. REMOVE INTAKE MANIFOLD

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3. DISCONNECT NO. 2 RADIATOR HOSE

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4. DISCONNECT NO. 7 WATER BY-PASS HOSE

(1) Slide the clip and disconnect the No. 7 water by-pass hose from the water inlet with thermostat sub-assembly

NOTICE:

• Do not apply force to the water inlet with thermostat sub-assembly when disconnecting the No. 7 water by-pass hose.
• Do not damage the water inlet with thermostat sub-assembly.

  HINT:

  When disconnecting the No. 7 water by-pass hose, slide the clip, rotate the hose and pull it straight off the pipe.

5. REMOVE ENGINE WATER PUMP ASSEMBLY (WATER INLET HOUSING)

(1) Disconnect the sensor wire connector.

(2) Disconnect the engine water pump assembly (water inlet housing) connector.

(3) Using an 8 mm socket wrench, remove the bolt and disconnect the sensor wire from the engine water pump assembly (water inlet housing).

(4) Remove the 4 bolts and engine water pump assembly (water inlet housing) from the cylinder block assembly.

6. REMOVE WATER INLET WITH THERMOSTAT SUB-ASSEMBLY

(1) Using an 8 mm socket wrench, remove the 2 bolts and water inlet with thermostat sub-assembly.

(2) Remove the gasket from the water inlet with thermostat sub-assembly.

(3) Remove the gasket from the engine water pump assembly (water inlet housing).

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