INSTALLATION
CAUTION / NOTICE / HINT
COMPONENTS (INSTALLATION)
Procedure | Part Name Code | ||||
---|---|---|---|---|---|
1 | WATER INLET WITH THERMOSTAT SUB-ASSEMBLY |
16031 | - |
- | - |
2 | ENGINE WATER PUMP ASSEMBLY (WATER INLET HOUSING) |
16032 | - |
- | - |
3 | NO. 7 WATER BY-PASS HOSE |
- | - |
- | - |
4 | NO. 2 RADIATOR HOSE |
16572D | - |
- | - |
5 | INTAKE MANIFOLD |
17111 | - |
- | - |
N*m (kgf*cm, ft.*lbf): Specified torque |
● | Non-reusable part |
Procedure | Part Name Code | ||||
---|---|---|---|---|---|
6 | NO. 1 ENGINE UNDER COVER ASSEMBLY |
51410 | - |
- | - |
CAUTION / NOTICE / HINT
NOTICE:
This procedure includes the installation of small-head bolts. Refer to Small-Head Bolts of Basic Repair Hint to identify the small-head bolts.
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PROCEDURE
1. INSTALL WATER INLET WITH THERMOSTAT SUB-ASSEMBLY
(1) Install a new gasket to the engine water pump assembly (water inlet housing).
HINT:
Be sure to clean the contact surfaces.
(2) Install a new gasket to the water inlet with thermostat sub-assembly.
HINT:
Be sure to clean the contact surfaces.
(3) Using an 8 mm socket wrench, install the water inlet with thermostat sub-assembly with the 2 bolts.
Torque:
10 N·m {102 kgf·cm, 7 ft·lbf}
2. INSTALL ENGINE WATER PUMP ASSEMBLY (WATER INLET HOUSING)
(1) Install the engine water pump assembly (water inlet housing) to the cylinder block assembly with the 4 bolts.
Torque:
43 N·m {438 kgf·cm, 32 ft·lbf}
(2) Using an 8 mm socket wrench, connect the sensor wire to the engine water pump assembly (water inlet housing) with the bolt.
Torque:
10 N·m {102 kgf·cm, 7 ft·lbf}
(3) Connect the engine water pump assembly (water inlet housing) connector.
(4) Connect the sensor wire connector.
3. CONNECT NO. 7 WATER BY-PASS HOSE
*a | 15° |
*b | 90° |
*c | Upper Side |
*d | Front Side |
*e | 1 to 7 mm (0.0394 to 0.276 in.) |
- | - |
(1) Connect the No. 7 water by-pass hose to the water inlet with thermostat sub-assembly and slide the clip to secure it.
4. CONNECT NO. 2 RADIATOR HOSE
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5. INSTALL INTAKE MANIFOLD
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6. INSTALL NO. 1 ENGINE UNDER COVER ASSEMBLY
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