Toyota Corolla Cross Owners & Service Manuals

Toyota Corolla Cross: Installation

INSTALLATION

CAUTION / NOTICE / HINT

COMPONENTS (INSTALLATION)

Procedure

Part Name Code

1

WATER INLET WITH THERMOSTAT SUB-ASSEMBLY

16031

-

-

-

2

ENGINE WATER PUMP ASSEMBLY (WATER INLET HOUSING)

16032

-

-

-

3

NO. 7 WATER BY-PASS HOSE

-

-

-

-

4

NO. 2 RADIATOR HOSE

16572D

-

-

-

5

INTAKE MANIFOLD

17111

-

-

-

N*m (kgf*cm, ft.*lbf): Specified torque

Non-reusable part

Procedure

Part Name Code

6

NO. 1 ENGINE UNDER COVER ASSEMBLY

51410

-

-

-

CAUTION / NOTICE / HINT

NOTICE:

This procedure includes the installation of small-head bolts. Refer to Small-Head Bolts of Basic Repair Hint to identify the small-head bolts.

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PROCEDURE

1. INSTALL WATER INLET WITH THERMOSTAT SUB-ASSEMBLY

(1) Install a new gasket to the engine water pump assembly (water inlet housing).

HINT:

Be sure to clean the contact surfaces.

(2) Install a new gasket to the water inlet with thermostat sub-assembly.

HINT:

Be sure to clean the contact surfaces.

(3) Using an 8 mm socket wrench, install the water inlet with thermostat sub-assembly with the 2 bolts.

Torque:

10 N·m {102 kgf·cm, 7 ft·lbf}

2. INSTALL ENGINE WATER PUMP ASSEMBLY (WATER INLET HOUSING)

(1) Install the engine water pump assembly (water inlet housing) to the cylinder block assembly with the 4 bolts.

Torque:

43 N·m {438 kgf·cm, 32 ft·lbf}

(2) Using an 8 mm socket wrench, connect the sensor wire to the engine water pump assembly (water inlet housing) with the bolt.

Torque:

10 N·m {102 kgf·cm, 7 ft·lbf}

(3) Connect the engine water pump assembly (water inlet housing) connector.

(4) Connect the sensor wire connector.

3. CONNECT NO. 7 WATER BY-PASS HOSE

*a

15°

*b

90°

*c

Upper Side

*d

Front Side

*e

1 to 7 mm (0.0394 to 0.276 in.)

-

-

(1) Connect the No. 7 water by-pass hose to the water inlet with thermostat sub-assembly and slide the clip to secure it.

4. CONNECT NO. 2 RADIATOR HOSE

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5. INSTALL INTAKE MANIFOLD

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6. INSTALL NO. 1 ENGINE UNDER COVER ASSEMBLY

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