Toyota Corolla Cross Owners & Service Manuals

Toyota Corolla Cross: Installation

INSTALLATION

CAUTION / NOTICE / HINT

COMPONENTS (INSTALLATION)

Procedure

Part Name Code

1

WATER INLET WITH THERMOSTAT SUB-ASSEMBLY

16031

-

-

-

2

ENGINE WATER PUMP ASSEMBLY (WATER INLET HOUSING)

16032

-

-

-

3

NO. 7 WATER BY-PASS HOSE

-

-

-

-

4

NO. 2 RADIATOR HOSE

16572D

-

-

-

5

INTAKE MANIFOLD

17111

-

-

-

N*m (kgf*cm, ft.*lbf): Specified torque

Non-reusable part

Procedure

Part Name Code

6

NO. 1 ENGINE UNDER COVER ASSEMBLY

51410

-

-

-

CAUTION / NOTICE / HINT

NOTICE:

This procedure includes the installation of small-head bolts. Refer to Small-Head Bolts of Basic Repair Hint to identify the small-head bolts.

Click here

PROCEDURE

1. INSTALL WATER INLET WITH THERMOSTAT SUB-ASSEMBLY

(1) Install a new gasket to the engine water pump assembly (water inlet housing).

HINT:

Be sure to clean the contact surfaces.

(2) Install a new gasket to the water inlet with thermostat sub-assembly.

HINT:

Be sure to clean the contact surfaces.

(3) Using an 8 mm socket wrench, install the water inlet with thermostat sub-assembly with the 2 bolts.

Torque:

10 N·m {102 kgf·cm, 7 ft·lbf}

2. INSTALL ENGINE WATER PUMP ASSEMBLY (WATER INLET HOUSING)

(1) Install the engine water pump assembly (water inlet housing) to the cylinder block assembly with the 4 bolts.

Torque:

43 N·m {438 kgf·cm, 32 ft·lbf}

(2) Using an 8 mm socket wrench, connect the sensor wire to the engine water pump assembly (water inlet housing) with the bolt.

Torque:

10 N·m {102 kgf·cm, 7 ft·lbf}

(3) Connect the engine water pump assembly (water inlet housing) connector.

(4) Connect the sensor wire connector.

3. CONNECT NO. 7 WATER BY-PASS HOSE

*a

15°

*b

90°

*c

Upper Side

*d

Front Side

*e

1 to 7 mm (0.0394 to 0.276 in.)

-

-

(1) Connect the No. 7 water by-pass hose to the water inlet with thermostat sub-assembly and slide the clip to secure it.

4. CONNECT NO. 2 RADIATOR HOSE

Click here

5. INSTALL INTAKE MANIFOLD

Click here

6. INSTALL NO. 1 ENGINE UNDER COVER ASSEMBLY

Click here

    READ NEXT:

     M20a-fxs (emission Control)

     Canister

     Removal

    REMOVAL CAUTION / NOTICE / HINT COMPONENTS (REMOVAL) Procedure Part Name Code 1 TAIL EXHAUST PIPE ASSEMBLY 17430 - - 2 MAIN MUFF

    SEE MORE:

     Diagnostic Trouble Code Chart

    DIAGNOSTIC TROUBLE CODE CHART Telematics System DTC No. Detection Item Link U014087 Lost Communication with Body Control Module Missing Message U015587 Lost Communication with Instrument Panel

     Data List / Active Test

    DATA LIST / ACTIVE TEST DATA LIST NOTICE: Some Data List values may vary significantly if there are slight differences in the environment in which the vehicle is operating when measurements are obtained. Variations may also occur due to aging of the vehicle. Due to these considerations, it

    © 2020-2025 Copyright www.tcorollacross.com