Toyota Corolla Cross Owners & Service Manuals

Toyota Corolla Cross: Installation

INSTALLATION

CAUTION / NOTICE / HINT

COMPONENTS (INSTALLATION)

Procedure

Part Name Code

1

BACK DOOR DAMPER STAY LOWER BRACKET

68948

-

-

2

BACK DOOR DAMPER STAY UPPER BRACKET

68946

-

-

3

BACK DOOR STAY ASSEMBLY

68960B

-

-

N*m (kgf*cm, ft.*lbf): Specified torque

Non-reusable part

CAUTION / NOTICE / HINT

HINT:

  • Use the same procedure for the RH side and LH side.
  • The following procedure is for the LH side.

PROCEDURE

1. INSTALL BACK DOOR DAMPER STAY LOWER BRACKET

Cleaning Area

Arrow Mark

(1) Clean the bolt holes in the back door.

(2) Temporarily install the back door damper stay lower bracket with the 2 new bolts.

HINT:

With the door closed, install the back door damper stay lower bracket so that the arrow marker is facing the top side of the vehicle.

(3) Tighten the 2 bolts in the order shown in the illustration.

Torque:

9.0 N·m {92 kgf·cm, 80 in·lbf}

2. INSTALL BACK DOOR DAMPER STAY UPPER BRACKET

Cleaning Area

Arrow Mark

(1) Clean the bolt holes in the vehicle body.

(2) Temporarily install the back door damper stay upper bracket with the 2 new bolts.

HINT:

With the door closed, install the back door damper stay upper bracket so that the arrow marker is facing the top side of the vehicle.

(3) Tighten the 2 bolts in the order shown in the illustration.

Torque:

9.0 N·m {92 kgf·cm, 80 in·lbf}

3. INSTALL BACK DOOR STAY ASSEMBLY

CAUTION:

  • Do not perform work if the back door is not securely supported.
  • The back door could fall, resulting in injury.

NOTICE:

  • Avoid touching the piston rod as much as possible to prevent foreign matter from attaching to it. Be sure to hold the cylinder while servicing.
  • Do not wear cotton gloves or other similar materials when handling the piston rod. Fibers may attach to the rod and result in gas leaks.
  • Do not apply any horizontal load to the door stay in order to prevent the piston rod from deforming.

    READ NEXT:

     Disposal

    DISPOSAL PROCEDURE 1. DISPOSE OF BACK DOOR STAY ASSEMBLY NOTICE: Make sure the piston rods are in the fully extended stake before performing work. (a) Secure the back door stay assembly horizontally

     Back Door Weatherstrip

    RemovalREMOVAL CAUTION / NOTICE / HINT COMPONENTS (REMOVAL) Procedure Part Name Code 1 BACK DOOR WEATHERSTRIP 67881A - - ● Non-reusable

     Front Door

    SEE MORE:

     Inspection

    INSPECTION PROCEDURE 1. INSPECT GLOVE BOX LIGHT ASSEMBLY (a) Check the illumination. (1) Apply auxiliary battery voltage to the glove box light assembly and check that the light illuminates. OK: Tester Connection Specified Condition I240-2 (B) - Auxiliary battery positi

     Inspection

    INSPECTION PROCEDURE 1. INSPECT SHIFT LEVER POSITION SENSOR (a) Measure the resistance according to the value(s) in the table below. Standard Resistance: Tester Connection Condition Specified Condition

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