Toyota Corolla Cross: Installation

INSTALLATION

CAUTION / NOTICE / HINT

Procedure		Part Name Code
1	LEAK DETECTION PUMP SUB-ASSEMBLY	77740R		-	-
2	CANISTER (CHARCOAL CANISTER ASSEMBLY)	77740	-	-	-
3	CHARCOAL CANISTER HOSE	77759A	-	-	-
4	NO. 2 FUEL TANK VENT HOSE SUB-ASSEMBLY	77404B		-	-
5	FUEL TANK VENT HOSE SUB-ASSEMBLY	77404		-	-

*1	CHARCOAL CANISTER SUB-ASSEMBLY	-	-
	N*m (kgf*cm, ft.*lbf): Specified torque	●	Non-reusable part

Procedure		Part Name Code
6	MAIN MUFFLER UPPER HEAT INSULATOR	58327D	-	-	-
7	TAIL EXHAUST PIPE ASSEMBLY	17430		-	-
8	INSPECT FOR EXHAUST GAS LEAK	-		-	-

N*m (kgf*cm, ft.*lbf): Specified torque

●

Non-reusable part

PROCEDURE

1. INSTALL LEAK DETECTION PUMP SUB-ASSEMBLY

HINT: Only perform this procedure when replacement of the leak detection pump sub-assembly is necessary.

(1) Engage the 2 claws to install a new leak detection pump sub-assembly to the charcoal canister sub-assembly.

NOTICE:

• Do not allow foreign matter such as grease, oil or water to adhere to the O-ring.
• Ensure that the claws are engaged properly.

2. INSTALL CANISTER (CHARCOAL CANISTER ASSEMBLY)

Torque:

9.0 N·m {92 kgf·cm, 80 in·lbf}

3. CONNECT CHARCOAL CANISTER HOSE

4. CONNECT NO. 2 FUEL TANK VENT HOSE SUB-ASSEMBLY

*a	Retainer	-	-
	Push	-	-

(1) Push the No. 2 fuel tank vent hose onto the canister (charcoal canister assembly) and push in the retainer to engage the lock claws.

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NOTICE:

• Check that there are no scratches or foreign matter around the connecting parts of the tube connector and pipe (canister (charcoal canister assembly)) before performing this work.
• After connecting the No. 2 fuel tank vent hose, check that the No. 2 fuel tank vent hose is securely connected by pulling on the tube connector.

5. CONNECT FUEL TANK VENT HOSE SUB-ASSEMBLY

*a	Retainer	-	-
	Push	-	-

(1) Connect the leak detection pump sub-assembly connector.

(2) Push in the fuel tank vent hose sub-assembly onto the leak detection pump sub-assembly and push in the retainer to engage the lock claws.

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NOTICE:

• Check that there are no scratches or foreign matter around the connecting parts of the tube connector and pipe (leak detection pump sub-assembly) before performing this work.
• After connecting the fuel tank vent hose sub-assembly, check that the fuel tank vent hose sub-assembly is securely connected by pulling on the tube connector.

6. INSTALL MAIN MUFFLER UPPER HEAT INSULATOR

Torque:

5.0 N·m {51 kgf·cm, 44 in·lbf}

7. INSTALL TAIL EXHAUST PIPE ASSEMBLY

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8. INSPECT FOR EXHAUST GAS LEAK

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