Toyota Corolla Cross Owners & Service Manuals

Toyota Corolla Cross: Emission Control System

Parts Location

PARTS LOCATION

ILLUSTRATION

*1

CANISTER (FUEL SUCTION PLATE SUB-ASSEMBLY)

*2

EGR VALVE ASSEMBLY

*3

EGR COOLER ASSEMBLY

*4

FUEL TANK CAP ASSEMBLY

*5

PCV VALVE (VENTILATION VALVE SUB-ASSEMBLY)

*6

PURGE VALVE (PURGE VSV)

*7

E.F.I. VACUUM SENSOR ASSEMBLY (MANIFOLD ABSOLUTE PRESSURE SENSOR)

*8

ECM

*9

NO. 1 ENGINE ROOM RELAY BLOCK AND NO. 1 JUNCTION BLOCK ASSEMBLY

- EFI-MAIN RELAY

- EFI NO. 3 FUSE

*10

FUEL TANK PRESSURE SENSOR (VAPOR PRESSURE SENSOR)

*11

FUEL VAPOR CONTAINMENT VALVE (FUEL TANK SOLENOID MAIN VALVE ASSEMBLY)

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System Diagram

SYSTEM DIAGRAM

On-vehicle Inspection

ON-VEHICLE INSPECTION

CAUTION / NOTICE / HINT

CAUTION:

To prevent injury due to contact with an operating cooling fan, keep your hands and clothing away from the cooling fans when working in the engine compartment with the engine running or the power switch on (IG).

PROCEDURE

1. VISUALLY INSPECT HOSES, CONNECTIONS AND GASKETS

(a) Visually check that the hoses, connections and gaskets have no cracks, leaks or damage.

NOTICE:

  • Detachment or other problems with the engine oil level dipstick, oil filler cap sub-assembly, ventilation hose or other components may cause the engine to run improperly.
  • Air suction caused by disconnections, looseness or cracks in any part of the air induction system between the throttle body assembly and cylinder head sub-assembly will cause engine failure or engine malfunctions.

If any defects are found, replace parts as necessary.

2. INSPECT EVAPORATIVE EMISSION CONTROL SYSTEM

CAUTION:

To prevent injury due to contact with an operating cooling fan, keep your hands and clothing away from the cooling fans when working in the engine compartment with the engine running or the power switch on (IG).

(a) Connect the GTS to the DLC3.

(b) Turn the power switch on (IG).

(c) Turn the GTS on.

(d) Put the engine in inspection mode (maintenance mode).

Click here

(e) Disconnect the No. 1 fuel vapor feed hose from the purge valve (purge VSV).

(f) Enter the following menus: Powertrain / Engine / Active Test / Activate the Evap Purge VSV.

Powertrain > Engine > Active Test

Tester Display

Activate the EVAP Purge VSV

(g) Check that vacuum occurs at the purge valve (purge VSV) port.

(h) If vacuum does not occur, check the following items.

  • Purge valve (purge VSV)
  • Clogging in the No. 2 fuel vapor feed hose that connects the intake manifold and purge valve (purge VSV)
  • Voltage from the ECM PRG terminal

    Click here

(i) Exit Active Test mode and connect the No. 1 fuel vapor feed hose.

If the result is not as specified, replace the purge valve (purge VSV), wire harness or ECM.

(j) Enter the following menus: Powertrain / Engine / Data List / EVAP (Purge) VSV.

Powertrain > Engine > Data List

Tester Display

EVAP (Purge) VSV

(k) Warm up the engine and drive the vehicle.

(l) Confirm that the purge valve (purge VSV) opens.

If the result is not as specified, replace the purge valve (purge VSV), wire harness or ECM.

    READ NEXT:

     Fuel Tank Cap

    InspectionINSPECTION PROCEDURE 1. INSPECT FUEL TANK CAP ASSEMBLY (a) Visually check that the fuel tank cap assembly and gasket are not deformed or damaged. If the fuel tank cap assembly or

     Fuel Tank Pressure Sensor

     Removal

    REMOVAL CAUTION / NOTICE / HINT COMPONENTS (REMOVAL) Procedure Part Name Code 1 REAR SEAT CUSHION ASSEMBLY - - - - 2 REAR FLOOR SERVICE

    SEE MORE:

     Repair

    REPAIR PROCEDURE 1. REPAIR INTAKE VALVE SEAT NOTICE: While repairing the intake valve seat, make sure to constantly check the valve seat width and valve seating position. Release the cutter gradually to make the intake valve seat smooth. (a) Using a 45° cutter, resurface the intak

     M20a-fks Drive Belt

    Removal REMOVAL CAUTION / NOTICE / HINT COMPONENTS (REMOVAL) Procedure Part Name Code 1 REAR ENGINE UNDER COVER RH 51443C - - - 2 V-RIBBED BELT

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