Toyota Corolla Cross: Emission Control System
Parts Location
PARTS LOCATION
ILLUSTRATION
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*1 | CANISTER (FUEL SUCTION PLATE SUB-ASSEMBLY) |
*2 | EGR VALVE ASSEMBLY |
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*3 | EGR COOLER ASSEMBLY |
*4 | FUEL TANK CAP ASSEMBLY |
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*5 | PCV VALVE (VENTILATION VALVE SUB-ASSEMBLY) |
*6 | PURGE VALVE (PURGE VSV) |
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*7 | E.F.I. VACUUM SENSOR ASSEMBLY (MANIFOLD ABSOLUTE PRESSURE SENSOR) |
*8 | ECM |
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*9 | NO. 1 ENGINE ROOM RELAY BLOCK AND NO. 1 JUNCTION BLOCK ASSEMBLY - EFI-MAIN RELAY - EFI NO. 3 FUSE |
*10 | FUEL TANK PRESSURE SENSOR (VAPOR PRESSURE SENSOR) |
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*11 | FUEL VAPOR CONTAINMENT VALVE (FUEL TANK SOLENOID MAIN VALVE ASSEMBLY) |
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System Diagram
SYSTEM DIAGRAM
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On-vehicle Inspection
ON-VEHICLE INSPECTION
CAUTION / NOTICE / HINT
CAUTION:
To prevent injury due to contact with an operating cooling fan, keep your hands and clothing away from the cooling fans when working in the engine compartment with the engine running or the power switch on (IG).
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PROCEDURE
1. VISUALLY INSPECT HOSES, CONNECTIONS AND GASKETS
(a) Visually check that the hoses, connections and gaskets have no cracks, leaks or damage.
NOTICE:
- Detachment or other problems with the engine oil level dipstick, oil filler cap sub-assembly, ventilation hose or other components may cause the engine to run improperly.
- Air suction caused by disconnections, looseness or cracks in any part of the air induction system between the throttle body assembly and cylinder head sub-assembly will cause engine failure or engine malfunctions.
If any defects are found, replace parts as necessary.
2. INSPECT EVAPORATIVE EMISSION CONTROL SYSTEM
CAUTION:
To prevent injury due to contact with an operating cooling fan, keep your hands and clothing away from the cooling fans when working in the engine compartment with the engine running or the power switch on (IG).
(a) Connect the GTS to the DLC3.
(b) Turn the power switch on (IG).
(c) Turn the GTS on.
(d) Put the engine in inspection mode (maintenance mode).
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| (e) Disconnect the No. 1 fuel vapor feed hose from the purge valve (purge VSV). |
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(f) Enter the following menus: Powertrain / Engine / Active Test / Activate the Evap Purge VSV.
Powertrain > Engine > Active Test|
Tester Display |
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| Activate the EVAP Purge VSV |
(g) Check that vacuum occurs at the purge valve (purge VSV) port.
(h) If vacuum does not occur, check the following items.
- Purge valve (purge VSV)
- Clogging in the No. 2 fuel vapor feed hose that connects the intake manifold and purge valve (purge VSV)
- Voltage from the ECM PRG terminal
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(i) Exit Active Test mode and connect the No. 1 fuel vapor feed hose.
If the result is not as specified, replace the purge valve (purge VSV), wire harness or ECM.
(j) Enter the following menus: Powertrain / Engine / Data List / EVAP (Purge) VSV.
Powertrain > Engine > Data List|
Tester Display |
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| EVAP (Purge) VSV |
(k) Warm up the engine and drive the vehicle.
(l) Confirm that the purge valve (purge VSV) opens.
If the result is not as specified, replace the purge valve (purge VSV), wire harness or ECM.
READ NEXT:
Fuel Tank Cap
InspectionINSPECTION PROCEDURE
1. INSPECT FUEL TANK CAP ASSEMBLY
(a) Visually check that the fuel tank cap assembly and gasket are not deformed or damaged.
If the fuel tank cap assembly or
Removal
REMOVAL CAUTION / NOTICE / HINT COMPONENTS (REMOVAL)
Procedure Part Name Code
1 REAR SEAT CUSHION ASSEMBLY
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2 REAR FLOOR SERVICE
SEE MORE:
On-vehicle Inspection
ON-VEHICLE INSPECTION CAUTION / NOTICE / HINT
CAUTION: Do not remove the reserve tank cap and air release valve while the engine and radiator assembly are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.
PROCEDURE
1. INSPECT RESERVE TANK CAP CAUTIO
Tire Repair Seal
Disposal
DISPOSAL
PROCEDURE
1. DISPOSE OF TIRE REPAIR SEAL
HINT:
Confirm the expiration date on the side of the repair seal bottle.
(a) Dispose of the retrieved seal by consigning disposal to a waste disposal
firm.
NOTICE:
The valve and valve core cannot be reused.
Do not reuse ite
