Toyota Corolla Cross Owners & Service Manuals

Toyota Corolla Cross: System Description

SYSTEM DESCRIPTION

STOP AND START CONTROL

The stop and start system operates according to the following conditions, achieving appropriate engine stop and start control together with safe and smooth driving characteristics.

(a) When all of the conditions in the following table have been met, the engine is stopped by stop and start control.

Item

Condition

(All of the following conditions are met)

Idle Stop

Push Start Switch Assembly*1

More than 5 seconds elapsed at ON

Ignition or Starter Switch Assembly*2

Engine Coolant Temperature

40 to 100°C (104 to 212°F)

Driver Door

3 seconds have elapsed after driver door closed

Driver Seat Belt

Driver side buckle is latched

Electronically Controlled Brake System

Normal

Brake Booster Vacuum

On a flat place, more than 1 second elapses at more than 42.5 kPa (Threshold values change according to road surface gradient and brake master pressure.)

Brake Master Cylinder Fluid Pressure*3

More than 1.1 MPa (11.2 kg/cm2, 160 psi) (changes according to gradient)

Shift Position

After shift lever is operated and 1 second elapses, shift lever is in D or P

CVT Fluid Temperature

  • 25 to 110°C (77 to 230°F)
  • Other than when stop and start control is prohibited due to insufficient CVT fluid pressure, etc.

Stop and Start System Cancel Switch (Combination Switch Assembly)

OFF

Vehicle Speed

0 km/h (0 mph) (After the engine has warmed up and is running)

Road Grade

  • Road Surface Gradient: Road Surface gradient condition is permitted (road surface gradient is within -1.02 m/s2 to 1.36 m/s2)
  • Deceleration sensor calibration: Complete
  • Deceleration sensor offset value: In - 1.02 m/s2 to 1.36 m/s2
  • Deceleration sensor movement: Deceleration sensor output is not stuck

Engine Speed

Less than 1250 rpm (changes according to engine coolant temperature)

Hood

3 seconds have elapsed after engine hood closed (However, permitted when engine started after more than 30 seconds elapsed with ignition switch off and engine hood closed)

Auxiliary Battery Voltage

When using specified auxiliary battery:
  • 8.6 V or higher when starter begins operation and 8.6 V or higher when cranking
When using non-specified auxiliary battery:
  • 8.92 V or higher when starter begins operation and 8.92 V or higher when cranking

Auxiliary Battery Fluid Temperature*4

  • -10°C or higher and 60°C or less (14°F or higher and 140°F or less)
  • Inlet air temperature sensor is normal

Idle Stop

Auxiliary Battery Integrated Current*5

One of the following conditions is met:
  • -15444 A-sec or higher: "Status of Battery Charge Control"*6 is Charge Control Coordination Mode, Stop and Start Standalone Mode, Temperature High/Low Mode or Low Temperature Mode
  • 0 A-sec or higher: "Status of Battery Charge Control"*6 is Stop and Start Restriction Mode

Auxiliary Battery Charge Control

The value of Data List item Status of Battery Charge Control is not Refresh Charge Mode, Abnormal Mode or Battery Condition Judgment Mode.

Idling Stop Rate /

Total Idling Stop Rate

  • Idling stop rate for one trip: 50% or less.
  • Total idling stop rate: Less than 40%

HINT:

  • Idling stop rate: Idling stop rate for ignition on time (1 trip)
  • Total idling stop rate: Idling stop rate for total ignition on time

Air Conditioning

Any of the following conditions are met:
  • Defogger Switch: OFF, and Blower Switch: OFF
  • With blower switch on, evaporator temperature below threshold (varies depending on each temperature, humidity, amount of solar radiation, etc.) and after certain period of time since engine restarted by stop and start system (threshold varies depending on idling stop conditions)

Heater

One of the following conditions is met:
  • Blower switch is off
  • While blower switch is on and A/C switch is off, one of the following conditions is met:
    • Ambient temperature is higher than 10°C (50°F), or
    • Engine coolant temperature is higher than 55°C (131°F)
    • Vehicle cabin temperature is higher than the set temperature - 5°C (-23°F)
  • While blower switch is on and A/C switch is off, a certain amount of time has elapsed after engine state changed from "not running" to "running".
  • Malfunction in Air Conditioning System is detected

Cooler

One of the following conditions is met:
  • Blower switch is off
  • A/C switch is off
  • Ambient temperature 23°C (73°F) or less
  • Evaporator internal temperature less than 9°C (48°F), air mix damper opening value more than 10%, and vehicle cabin temperature less than 3°C (37°F) above set temperature or blower level less than 16 (when ignition switch turned to ON for first time in one trip)
  • Malfunction in Air Conditioning System is detected

Engine Control

  • Engine catalytic warm up is completed
  • Engine control learning has completed

  • CVT control learning has completed

    for 2WD:

    for AWD:

Dynamic Radar Cruise Control System

When the dynamic radar cruise control is operating and the brake hold function is operating

  • *1: w/ Smart Key System
  • *2: w/o Smart Key System

HINT:

  • *3: Enough brake force is applied to prevent the vehicle from moving when the engine is started again.
  • *4: When the auxiliary battery fluid temperature is -15°C (59°F) or less, or 65°C (149°F) or higher, stop and start control is prohibited. When the auxiliary battery fluid temperature returns to -10°C (14°F) or higher, and 60°C (140°F) or less, stop and start control is permitted.
  • *5: Read the Data List items "Integrated Current" and "Stop&Start Operating Permission (Integrated Current)" when checking the integrated current value.

    Click here

  • *6: Please refer to the Data List "Status of Battery Charge Control" for information about the status of the auxiliary battery charge control.

(b) When the engine is stopped by stop and start control, and any of the following conditions are met, the engine will restart.

Item

Condition

(Any of the following conditions is met)

Engine Restart

Brake Booster Vacuum

Brake booster vacuum insufficient (Under 37.5 kPa (0.38 kg/cm2, 5.4 psi)) (Brake booster vacuum changes in accordance with brake fluid pressure (brake pedal effort))

SFI System

Malfunction in SFI system is detected

CVT Fluid Temperature

Temperature is less than 25 (77°F) or more than 110°C (230°F)

Electronically Controlled Brake System

Malfunction in electronically controlled brake system is detected

Electromagnetic Oil Pump

Electromagnetic oil pump malfunctioning

Air Conditioning

Timer in the air conditioning amplifier assembly runs out

Heater

Timer in the air conditioning amplifier assembly runs out

Air Conditioning/Heater

Both of the following conditions are met:
  • Blower switch: ON
  • Evaporator temperature exceeds threshold value (threshold value varies with temperature, humidity and amount of solar radiation)
Any of the following conditions are met:
  • A/C switch, blower switch: from OFF to ON
  • Defogger switch: from OFF to ON
  • During blower OFF and Auto control, when it changed to manual blower
  • Changes from stop and start system priority control to normal system control

Auxiliary Battery

Auxiliary battery voltage drops (11.8 V or less)

Auxiliary Battery Integrated Current*1

  • The accumulated value of discharge current during engine stop is too large (2376 A-sec or more)
  • Any of the following conditions are met:
    • -5444 A-sec or less: "Status of Battery Charge Control"*2 is Charge Control Coordination Mode, Stop and Start Standalone Mode or Low Temperature Mode
    • -990 A-sec or less: "Status of Battery Charge Control"*2 is Stop and Start Restriction Mode or Temperature High/Low Mode
    • Battery state sensor current is abnormal
    • LIN communication malfunction

Auxiliary Battery Fluid Temperature

  • -15°C or less, or 65°C or higher (59°F or less, or 149°F or higher)
  • Inlet air temperature sensor is abnormal

Vehicle Speed

Vehicle speed signal is input (Vehicle stopped on a slope, etc.)

Driver Door

Open

Driver Seat Belt

Driver seat belt is unfastened

Brake Pedal

Brake pedal released (brake fluid pressure decreases)

Accelerator Pedal

Accelerator pedal is depressed

Shift Position

Shift lever moved from D or P to other position

Stop and Start System Cancel Switch (Combination Switch Assembly)

On (When stop and start system cancel switch is turned from off to on)

Dynamic Radar Cruise Control System

Vehicle stops during dynamic radar cruise control is operating, and after the precedent vehicle move or driver do resume operation (operation to move)

HINT:

  • *1: Read the Data List items "Integrated Current" and "Stop&Start Operating Permission (Integrated Current)" when checking the integrated current value

    Click here

  • *2: Please refer to the Data List "Status of Battery Charge Control" for information about the status of the auxiliary battery charge control.

WARNING CONTROL

If any of the following operations are performed while the engine is stopped due to stop and start control, the driver will be warned by the indicator, the warning buzzer or engine status switching. When the engine status switched from "stopped due to system control" to "stalled", the stop and start system cannot restart the engine.

Operation

Warning Control

The engine hood is opened

The engine stops (status changes to "stalled", and the engine cannot be restarted until the ignition switch is turned off and then to ON)

HINT:

  • The engine status becomes "stalled"
  • The engine cannot be restarted until the ignition switch is turned off and then to ON

The driver door is opened

  • The engine starts
  • The warning buzzer sounds*1
  • The stop and start indicator blinks*1

The driver seat belt is unfastened

The engine starts

  • *1: When the shift lever is in P, the warning buzzer does not sound and the stop and start indicator does not blink.

WARNING INDICATOR AND BUZZER OPERATION

The driver is informed of the system control status and warnings by the stop and start indicator, stop and start cancel indicator and the buzzer.

HINT:

The stop and start indicator and the stop and start cancel indicator are displayed at the same location in the combination meter.

One or the other will be displayed according to the order of priority, but they will not be illuminated simultaneously.

Stop and Start Indicator and Buzzer Operation

Item

Condition

Stop and Start Indicator

(Green)

Stop and Start Cancel Indicator

(Orange)

Buzzer

For 3 seconds after the ignition switch to ON

Normal operation

Does not come on

Comes on

Does not sound

During stop and start control operation (engine is stopped)

Normal operation

Comes on

Does not come on

Does not sound

Driver door opened

Blinks at 0.15 second interval*1

Does not come on

Sounds*1

After engine started by stop and start control

Driver door opened within 5 seconds of engine start

Blinks at 0.15 second interval*1

Does not come on

Sounds*1

Control is prohibited by the stop and start system cancel switch (combination switch assembly)

Normal operation

Does not come on

Comes on

Does not sound

Diagnostic trouble code

Any DTCs are stored

Does not come on

Blinks at 0.5 second interval

Does not sound

Starter assembly life

Number of times the starter has been operated exceeds its limit

Does not come on

Blinks at 0.5 second interval

Does not sound

*a

Stop and Start Indicator

*b

Stop and Start Cancel Indicator

  • *1: Shift lever in D

MULTI-INFORMATION DISPLAY MESSAGE AND INDICATOR OPERATION

An indicator and/or messages are displayed on the multi-information display to indicate the condition of the stop and start system when certain vehicle conditions are met.

Stop and Start System Condition

Multi-information Display Message*1

Vehicle Condition

When the engine cannot be stopped by the stop and start system

*2

"Press Brake More to Activate"

The brake pedal is not depressed enough.

"Non-Dedicated Battery"

A non-specified auxiliary battery for the stop and start system may have been installed.

"Battery Charging"

  • The auxiliary battery charge amount may be low.
  • A refresh charge may be occurring.
  • The auxiliary battery voltage may be low.
  • The auxiliary battery temperature may be high.

"Stop & Start Unavailable"

  • The engine may have been started with the hood opened.
  • The stop and start system is temporarily disabled.

"In Preparation"

  • The brake booster load decreased.
  • The vehicle is operated at a high elevation.

"For Climate Control"

  • The air conditioning system is being used when the ambient temperature is high or low.
  • Windshield defogger is pressed.

When the engine automatically restarts while stopped by the stop and start system

*2

"In Preparation"

The brake pedal is strongly depressed further or pumped.

"For Climate Control"

  • The air conditioning system is turned on or the air conditioning is being used.
  • Windshield defogger is turned on.

"Battery Charging"

The auxiliary battery charge amount may be low.

The system may be malfunctioning

-

"Stop & Start System Malfunction Visit Your Dealer"

-

HINT:

  • *1: Messages are listed in the order of priority.
  • *2: When the engine cannot be stopped by the stop and start system or the engine is restarted while the engine is stopped by the stop and start system, the following mark is displayed on the multi-information display.

STOP AND START SYSTEM OPERATION

Depending on the type of malfunction, stop and start control may be prohibited by the fail-safe function. The following table shows effects on the vehicle and areas to be inspected when there is a malfunction in the stop and start system.

Malfunctioning Area

Malfunction

DTC Output

Data List / Freeze Frame Data

Effect on Vehicle

Area to be Inspected

IGSW circuit

Open

P253014

IG Switch

-

Wire harness or connector

+B circuit

Open

-

Data List cannot be checked because power not supplied to the engine stop and start ECU

Stop and start control prohibited

Wire harness or connector

CLL (park/neutral position switch assembly) circuit

Stuck on

P085014

Neutral Switch

-

  • Wire harness or connector
  • Park/Neutral position switch assembly

Stuck off

P085012

BNT1 (engine hood courtesy switch) circuit

Stuck on

-

Hood Courtesy Switch

Mode does not change to "stalled" when engine hood opened with shift lever in D or P and engine stopped by stop and start control

  • Wire harness or connector
  • Engine hood courtesy switch (hood lock assembly)

Stuck off

-

Stop and start control prohibited despite engine hood being closed

ECAN (stop and start system cancel switch (combination switch assembly)) circuit

Stuck on

-

Stop&Start Cancel Switch

Stop and start control cannot be canceled by pressing the stop and start system cancel switch (combination switch assembly)

  • Wire harness or connector
  • Stop and start system cancel switch (combination switch assembly)

Stuck off

-

BRVC/PB/BRE2 (vacuum sensor) circuit

Open

P055515

Brake Boost Pressure

  • Stop and start control prohibited
  • Stop and start cancel indicator blinks
  • Wire harness or connector
  • Vacuum sensor assembly
  • Brake booster assembly
  • Vacuum hose

Shorted

  • P055511
  • P055515

Remains at intermediate value

  • P055500
  • P05552A

NOPM circuit

OPM1 circuit

OP21 circuit

(Electromagnetic oil pump)

  • Open
  • Shorted
  • Internal circuit malfunction
  • P0C2B11
  • P0C2B15
  • P279796
  • Oil Pump Relay
  • Oil Pump Duty
  • State of Oil Pump Revolution
  • Oil Pump Revolution Frequency
  • Stop and start control prohibited
  • MIL illuminated (except Mexico Models)
  • Stop and start cancel indicator blinks (for Mexico Models)
  • Wire harness or connector
  • Engine stop and start ECU
  • Electromagnetic oil pump

Electromagnetic oil pump

Electromagnetic oil pump malfunction

P094296

Stop&Start Operating Permission (AT/CVT)

  • Stop and start control prohibited
  • MIL illuminated (except Mexico Models)
  • Stop and start cancel indicator blinks (for Mexico Models)

Electromagnetic oil pump

STA circuit

Overcurrent

P061519

-

  • Stop and start control prohibited
  • MIL illuminated (except Mexico Models)
  • Stop and start cancel indicator blinks (for Mexico Models)
  • BBC NO. 1 fuse
  • BBC NO. 2 fuse
  • Wire harness or connector
  • ST relay
  • Engine stop and start ECU

Stuck on

P164400

  • Wire harness or connector
  • ST relay
  • Engine stop and start ECU

Stuck off

P164400

BBC (backup boost converter) circuit

  • Open
  • Shorted
  • Internal circuit malfunction
  • Auxiliary battery
  • P323A00
  • P323AA2
  • P323B29
  • P323B38

State of BBC

  • Stop and start control prohibited
  • MIL illuminated (except Mexico Models)
  • Stop and start cancel indicator blinks (for Mexico Models)
  • BBC NO. 1 fuse
  • BBC NO. 2 fuse
  • Wire harness or connector
  • Engine stop and start ECU
  • Auxiliary battery

P323A16

State of BBC

  • Stop and start control prohibited (for Mexico Models)
  • Stop and start cancel indicator blinks (for Mexico Models)

Monitoring CPU circuit

Malfunction

P060629

State of BBC

  • Stop and start control prohibited
  • MIL illuminated (except Mexico Models)
  • Stop and start cancel indicator blinks (for Mexico Models)

Engine stop and start ECU

Crankshaft position sensor circuit

Open

P033562

  • Engine Speed (ECM)
  • Engine Speed
  • Stop and start control prohibited (for Mexico Models)
  • Stop and start cancel indicator blinks (for Mexico Models)
  • Wire harness or connector
  • Crankshaft position sensor
Effects on Vehicle due to Related System Malfunctions

Malfunctioning Area

Malfunction

DTC Output

Data List / Freeze Frame Data

Effect on Vehicle

Area to be Inspected

SFI system

MIL illuminated

DTCs for SFI system output

  • Stop&Start Operating Permission (ECM 1)
  • Stop&Start Operating Permission (ECM 2)

Stop and start control prohibited

SFI system

Abnormal NE signal

DTCs for SFI system output

-

  • Stop and start control prohibited
  • Stop and start cancel indicator blinks (for Mexico Models)
  • SFI system (crankshaft position sensor circuit)
  • Wire harness or connector

Crankshaft reverse rotation detection

DTCs for SFI system output

-

  • Stop and start control prohibited
  • MIL illuminated

SFI system (crankshaft position sensor circuit)

Charging system

Battery state sensor assembly malfunction

Charging system DTCs output

  • Battery Fluid Temperature
  • Integrated Current
  • Stop and start control prohibited (for Mexico Models)
  • Stop and start cancel indicator blinks (for Mexico Models)

Charging system

Electronically controlled brake system

ABS running

-

ABS Running

Stop and start control prohibited

-

Malfunction in wheel speed sensor

Brake control system DTCs output

  • Vehicle Speed
  • Wheel Speed Malfunction

Stop and start control prohibited

  • Wire harness or connector
  • Skid control ECU (Brake actuator assembly)
  • Vehicle speed sensor

Power steering system

Malfunction in power steering system

EPS assist current value invalid

  • EPS Load
  • EPS Assist Current Available

-

  • Power steering ECU
  • Torque sensor

Seat belt warning system

Malfunction in seat belt warning system

-

Driver Seat Belt Buckle Switch

  • Stop and start control prohibited (stuck off)
  • Engine does not restart when it is stopped by stop and start control (stuck on)
  • Front seat inner belt assembly LH
  • Wire harness or connector

Driver door courtesy light switch circuit

Malfunction in driver door courtesy light switch circuit

-

Driver Courtesy Switch Signal

  • Stop and start control prohibited (stuck off)
  • Engine does not restart when it is stopped by stop and start control (stuck on)
  • Stop and start indicator blinks
  • Sounds the warning buzzer
  • Front door courtesy light switch assembly LH
  • Driver door courtesy light switch circuit

Air conditioning system

Malfunction in ambient temperature sensor

Air conditioning system DTCs output

Ambient Temperature

-

Ambient temperature sensor circuit

Brake vacuum

Brake booster vacuum drops

-

  • Brake Boost Pressure
  • Brake Negative Pressure

Stop and start control prohibited

  • Brake booster assembly vacuum
  • Brake booster assembly
  • Vacuum sensor assembly
  • Vacuum hose

Power source

Backup boost converter malfunction

  • P323A00
  • P323AA2
  • P323B29
  • P323B38

State of BBC

  • Stop and start control prohibited
  • MIL illuminated (except Mexico Models)
  • Stop and start cancel indicator blinks (for Mexico Models)
  • BBC NO. 1 fuse
  • BBC NO. 2 fuse
  • Wire harness or connector
  • Engine stop and start ECU
  • Auxiliary battery

P323A16

State of BBC

  • Stop and start control prohibited (for Mexico Models)
  • Stop and start cancel indicator blinks (for Mexico Models)

Charging system malfunction

-

Alternator Status

  • Stop and start control prohibited (for Mexico Models)
  • Stop and start cancel indicator blinks (for Mexico Models)

Charging system

Charging control system

X0879

-

  • Stop and start control prohibited (for Mexico Models)
  • Stop and start cancel indicator blinks (for Mexico Models)

Charging system

Number of starter operations

Exceeds the specified limit

X0877

  • Starter Operation #
  • Number of Engine Starts (IG-ON)
  • Number of Engine Starts (Stop & Start)
  • Stop and start control prohibited
  • Stop and start cancel indicator blinks
  • Starter assembly replacement is required
  • ST relay replacement is required
  • Fuse replacement is required

Jump start

Engine started with the engine hood open

-

Stop&Start Operating Prohibition (Jump Start)

Stop and start control prohibited

(permitted when the ignition switch is turned off)

  • Check for history of roadside service or jump start due to dead auxiliary battery
  • Engine hood courtesy switch (hood lock with courtesy light switch assembly)

CAN communication

Communication interrupted

  • U010087
  • U010187
  • U012987

-

  • Stop and start control prohibited
  • MIL illuminated (except Mexico Models)
  • Stop and start cancel indicator blinks (for Mexico Models)
  • Applicable wire harness or connector
  • Applicable ECU
  • U014087
  • U015187
  • U016487

-

  • Stop and start control prohibited (for Mexico Models)
  • Stop and start cancel indicator blinks (for Mexico Models)
  • U015587
  • U117087

-

  • Stop and start control prohibited
  • Stop and start cancel indicator blinks

U012687

-

-

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