Toyota Corolla Cross: Removal

REMOVAL

CAUTION / NOTICE / HINT

COMPONENTS (REMOVAL)

Procedure		Part Name Code
1	PRECAUTION	-		-	-
2	DRAIN ENGINE COOLANT	-	-		-
3	RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM	-		-	-
4	WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY	-	-	-	-
5	NO. 1 HEATER AIR DUCT SPLASH SHIELD SEAL	55737B	-	-	-
6	OUTER COWL TOP PANEL SUB-ASSEMBLY	55701J	-	-	-
7	OUTLET HEATER WATER HOSE	-	-	-	-
8	INLET HEATER WATER HOSE	-	-	-	-
9	WATER HOSE SUB-ASSEMBLY	-	-	-	-
10	SUCTION PIPE SUB-ASSEMBLY	88707		-	-
11	AIR CONDITIONING TUBE AND ACCESSORY ASSEMBLY	88710E		-	-
12	NO. 2 AIR CONDITIONING TUBE AND ACCESSORY ASSEMBLY	88710G		-	-

*A	for Gasoline Model	*B	for HEV Model
●	Non-reusable part	-	-

Procedure		Part Name Code
13	FRONT SEAT ASSEMBLY LH	-	-	-	-
14	FRONT SEAT ASSEMBLY RH	-	-	-	-
15	NO. 1 AIR DUCT	87211		-	-
16	STEERING COLUMN ASSEMBLY	-	-	-	-
17	INSTRUMENT PANEL SAFETY PAD ASSEMBLY	-	-	-	-
18	CLEARANCE WARNING ECU ASSEMBLY	89340A	-	-	-
19	CONNECTOR HOLDER	82666	-	-	-
20	COOLER THERMISTOR (ROOM TEMPERATURE SENSOR)	88625Q	-	-	-
21	NO. 3 CONSOLE BOX DUCT	58863A	-	-	-
22	NO. 2 CONSOLE BOX DUCT	58862B	-	-	-
23	NO. 1 CONSOLE BOX DUCT	58861B	-	-	-
24	CENTER HEATER TO REGISTER DUCT SUB-ASSEMBLY	55086A	-	-	-
25	LOWER DEFROSTER NOZZLE ASSEMBLY	55990B	-	-	-
26	NO. 3 INSTRUMENT PANEL TO COWL BRACE SUB-ASSEMBLY	55308B	-	-	-
27	INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY WITH MAIN BODY ECU	-	-	-	-

*A	w/ Parking Support Brake System	*B	for Automatic Air Conditioning System
●	Non-reusable part	-	-

Procedure		Part Name Code
28	FUEL LID LOCK OPEN LEVER SUB-ASSEMBLY	77306	-	-	-
29	NO. 3 REAR AIR DUCT	87212G	-	-	-
30	NO. 5 REAR AIR DUCT	87217C	-	-	-
31	FRONT FLOOR CARPET ASSEMBLY	58510D	-	-	-
32	NO. 2 REAR AIR DUCT	87213D	-	-	-
33	NO. 4 REAR AIR DUCT	87212H	-	-	-
34	NO. 1 REAR AIR DUCT	87212	-	-	-

*A

for Cold Area Specification Vehicles

-

-

Procedure		Part Name Code
35	FRONT FLOOR CARPET ASSEMBLY	58510D	-	-	-
36	NO. 3 DASH PANEL INSULATOR PAD	55215D		-	-

*A	except Cold Area Specification Vehicles	-	-
●	Non-reusable part	-	-

Procedure		Part Name Code
37	DRAIN COOLER HOSE	88539J	-	-	-
38	TELEPHONE TRANSCEIVER WITH BRACKET	-	-	-	-
39	NO. 1 INSTRUMENT PANEL BRACE SUB-ASSEMBLY	55306A	-	-	-
40	NO. 2 INSTRUMENT PANEL BRACE SUB-ASSEMBLY	55307C	-	-	-
41	INSTRUMENT PANEL WIRE	-		-	-
42	INSTRUMENT PANEL REINFORCEMENT ASSEMBLY WITH AIR CONDITIONER UNIT ASSEMBLY	-	-	-	-

*A	w/ Telematics Transceiver	*B	except Cold Area Specification Vehicles
●	Non-reusable part	-	-

Procedure		Part Name Code
43	AIR CONDITIONER UNIT ASSEMBLY	-	-	-	-

CAUTION / NOTICE / HINT

CAUTION:

Some of these service operations affect the SRS airbag system. Read the precautionary notices concerning the SRS airbag system before servicing.

Click here

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during air conditioning unit removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced

Replaced Part or Performed Procedure	Necessary Procedure	Effect/Inoperative Function when Necessary Procedure not Performed	Link
No. 1 air conditioning radiator damper servo sub-assembly No. 2 air conditioning radiator damper servo sub-assembly	Initialize servo motor (Air Conditioning System)	DTCs are stored	for Gasoline Model with Manual Air Conditioning System: for Gasoline Model with Automatic Air Conditioning System: for HEV Model:

HINT:

When the cable is disconnected/reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

• Learning completes when vehicle is driven

  Effect/Inoperative Function When Necessary Procedures are not Performed	Necessary Procedures	Link
  *1: for Gasoline Model
  Front Camera System	Drive the vehicle straight ahead at 15 km/h (10 mph) or more for 1 second or more.
  Stop and start system*1	Drive the vehicle until stop and start control is permitted (approximately 5 to 60 minutes)

• Learning completes when vehicle is operated normally

  Effect/Inoperative Function When Necessary Procedures are not Performed	Necessary Procedures	Link
  Power door lock control system Back door opener	Perform door unlock operation with door control switch or electrical key transmitter sub-assembly switch.
  Power back door system	Fully close the back door by hand. HINT: Initialization is not necessary if the above procedures are performed while the back door is closed.
  Air conditioning system	After the ignition switch is turned to ON, the servo motor standard position is recognized.	-

PROCEDURE

1. PRECAUTION

NOTICE: Make sure to select face mode before disconnecting the cable from the negative (-) auxiliary battery terminal.

2. DRAIN ENGINE COOLANT

• for M20A-FKS:

  Click here

• for M20A-FXS:

  Click here

3. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM

Click here

4. REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY

Click here

5. REMOVE NO. 1 HEATER AIR DUCT SPLASH SHIELD SEAL

Click here

6. REMOVE OUTER COWL TOP PANEL SUB-ASSEMBLY

Click here

7. DISCONNECT OUTLET HEATER WATER HOSE (for Gasoline Model)

8. DISCONNECT INLET HEATER WATER HOSE (for Gasoline Model)

9. DISCONNECT WATER HOSE SUB-ASSEMBLY (for HEV Model)

10. DISCONNECT SUCTION PIPE SUB-ASSEMBLY (for Gasoline Model)

*a

Hook Connector

-

-

(1) Remove the bolt and rotate the hook connector as shown in the illustration.

(2) Disconnect the suction pipe sub-assembly.

(3) Remove the O-ring from the suction pipe sub-assembly.

NOTICE:

Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

11. DISCONNECT AIR CONDITIONING TUBE AND ACCESSORY ASSEMBLY (for Gasoline Model)

(1) Disconnect the air conditioning tube and accessory assembly.

(2) Remove the O-ring from the air conditioning tube and accessory assembly.

NOTICE:

Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

12. DISCONNECT NO. 2 AIR CONDITIONING TUBE AND ACCESSORY ASSEMBLY (for HEV Model)

*a

Hook Connector

-

-

(1) Remove the bolt and rotate the hook connector as shown in the illustration.

(2) Disconnect the No. 2 air conditioning tube and accessory assembly.

(3) Remove the 2 O-rings from the No. 2 air conditioning tube and accessory assembly.

NOTICE:

Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

13. REMOVE FRONT SEAT ASSEMBLY LH

• for Manual Seat:

  Click here

• for Power Seat:

  Click here

14. REMOVE FRONT SEAT ASSEMBLY RH

(a) Use the same procedure as for the LH side.

15. REMOVE NO. 1 AIR DUCT

NOTICE: Be careful not to deform or damage the lower heater case of the air conditioner unit assembly when removing the No. 1 air duct.

*a

View A

*b

Front

16. REMOVE STEERING COLUMN ASSEMBLY

Click here

17. REMOVE INSTRUMENT PANEL SAFETY PAD ASSEMBLY

Click here

18. REMOVE CLEARANCE WARNING ECU ASSEMBLY (w/ Parking Support Brake System)

Click here

19. REMOVE CONNECTOR HOLDER

Click here

20. REMOVE COOLER THERMISTOR (ROOM TEMPERATURE SENSOR) (for Automatic Air Conditioning System)

21. REMOVE NO. 3 CONSOLE BOX DUCT

22. REMOVE NO. 2 CONSOLE BOX DUCT

Remove in this Direction (1)

Remove in this Direction (2)

23. REMOVE NO. 1 CONSOLE BOX DUCT

24. REMOVE CENTER HEATER TO REGISTER DUCT SUB-ASSEMBLY

25. REMOVE LOWER DEFROSTER NOZZLE ASSEMBLY

26. REMOVE NO. 3 INSTRUMENT PANEL TO COWL BRACE SUB-ASSEMBLY

27. REMOVE INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY WITH MAIN BODY ECU

Click here

28. REMOVE FUEL LID LOCK OPEN LEVER SUB-ASSEMBLY (for Cold Area Specification Vehicles)

Click here

29. REMOVE NO. 3 REAR AIR DUCT (for Cold Area Specification Vehicles)

30. REMOVE NO. 5 REAR AIR DUCT (for Cold Area Specification Vehicles)

31. SEPARATE FRONT FLOOR CARPET ASSEMBLY (for Cold Area Specification Vehicles)

32. REMOVE NO. 2 REAR AIR DUCT (for Cold Area Specification Vehicles)

33. REMOVE NO. 4 REAR AIR DUCT (for Cold Area Specification Vehicles)

34. REMOVE NO. 1 REAR AIR DUCT (for Cold Area Specification Vehicles)

35. DISCONNECT FRONT FLOOR CARPET ASSEMBLY (except Cold Area Specification Vehicles)

36. REMOVE NO. 3 DASH PANEL INSULATOR PAD

*a

Cut

-

-

(1) Cut each claw of the 2 clips to remove the No. 3 dash panel insulator pad.

NOTICE:

If the No. 3 dash panel insulator pad is damaged, replace it with a new one.

(2) Remove the 2 clips.

37. DISCONNECT DRAIN COOLER HOSE

*1

Cooler Unit Drain Hose Grommet

-

-

(1) Turn back the front floor mat as shown in the illustration.

(2) Disconnect the drain cooler hose.

NOTICE:

If the drain cooler hose is disconnected from the cooler unit drain hose grommet, make sure to replace the cooler unit drain hose grommet with a new one. Failure to do so may lead to water ingress.

(3) Remove the cooler unit drain hose grommet.

38. REMOVE TELEPHONE TRANSCEIVER WITH BRACKET (w/ Telematics Transceiver)

Click here

39. REMOVE NO. 1 INSTRUMENT PANEL BRACE SUB-ASSEMBLY

*A	except Cold Area Specification Vehicles	-	-
*a	Clamp	*b	Guide
	Move in this Direction	-	-

40. REMOVE NO. 2 INSTRUMENT PANEL BRACE SUB-ASSEMBLY

Move in this Direction

-

-

41. DISCONNECT INSTRUMENT PANEL WIRE

NOTICE: When disconnecting any airbag connector, take care not to damage the airbag wire harness.

HINT:

The illustrations are representative examples, and details may differ.

*a	Lock lever	-	-
	Push down		Release

(1) Disengage the clamps.

(2) Push down the part (A) to release the lock lever.

(3) Raise the lock lever to disconnect the connector.

*a

Clamp

*b

Guide

(1) Remove the 3 bolts.

(2) Disengage the clamps and guides to disconnect the instrument panel wire.

42. REMOVE INSTRUMENT PANEL REINFORCEMENT ASSEMBLY WITH AIR CONDITIONER UNIT ASSEMBLY

NOTICE: Be sure to support the air conditioner unit assembly when removing it. Failure to do so may cause the bracket of the air conditioner unit assembly to break. When disassembling the air conditioner unit assembly, eliminate static electricity by touching the vehicle body to prevent the components from being damaged.

Remove in this Direction

-

-

43. REMOVE AIR CONDITIONER UNIT ASSEMBLY

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