Toyota Corolla Cross: Reassembly

REASSEMBLY

CAUTION / NOTICE / HINT

Procedure		Part Name Code
1	NO. 1 COOLER THERMISTOR	88625		-	-
2	NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY	88501		-	-
3	COOLER EXPANSION VALVE	88515		-	-
4	COOLER PIPE GROMMET	88897K	-	-	-
5	HEATER RADIATOR UNIT SUB-ASSEMBLY	87107A	-	-	-
6	HEATER CLAMP	87124B	-	-	-
7	HEATER PIPE GROMMET	88897M	-	-	-
8	NO. 1 AIR CONDITIONING RADIATOR DAMPER SERVO SUB-ASSEMBLY	87050C		-	-
9	DRAIN COOLER HOSE	88539J		-	-
10	HEATER COVER	87114B	-	-	-

*A	for Single Type	*B	for Dual Type
*1	UPPER HEATER CASE	-	-
	N*m (kgf*cm, ft.*lbf): Specified torque	●	Non-reusable part
	for Gasoline Model: Compressor oil ND-OIL 12 or equivalent for HEV Model: Compressor oil ND-OIL 11 or equivalent	-	-

Procedure		Part Name Code
11	NO. 2 AIR CONDITIONING RADIATOR DAMPER SERVO SUB-ASSEMBLY	87050D		-	-
12	AIR CONDITIONING HARNESS ASSEMBLY	82210K	-	-	-
13	AIR CONDITIONING AMPLIFIER ASSEMBLY	88650N	-	-	-
14	ASPIRATOR	88897P	-	-	-
15	BLOWER ASSEMBLY	87130D	-	-	-
16	NO. 2 AIR DUCT	87211A		-	-
17	TRANSPONDER KEY ECU ASSEMBLY	89780	-	-	-
18	IMMOBILIZER CODE ECU	89784	-	-	-

PROCEDURE

1. INSTALL NO. 1 COOLER THERMISTOR

Click here

2. INSTALL NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY

NOTICE: When the No. 1 cooler evaporator sub-assembly is removed, make sure to install a new one. The No. 1 cooler evaporator sub-assembly cannot be reused.

3. INSTALL COOLER EXPANSION VALVE

(1) Sufficiently apply compressor oil to 2 new O-rings and the fitting surfaces of the No. 1 cooler evaporator sub-assembly.

Compressor Oil:

for Gasoline Model:

ND-OIL 12 or equivalent

for HEV Model:

ND-OIL 11 or equivalent

(2) Install the 2 O-rings to the No. 1 cooler evaporator sub-assembly.

NOTICE:

Keep the O-rings and O-ring fitting surfaces free of foreign matter.

(3) Using a 4 mm hexagon socket wrench, install the cooler expansion valve with the 2 bolts.

Torque:

3.5 N·m {36 kgf·cm, 31 in·lbf}

4. INSTALL COOLER PIPE GROMMET

5. INSTALL HEATER RADIATOR UNIT SUB-ASSEMBLY

6. INSTALL HEATER CLAMP

7. INSTALL HEATER PIPE GROMMET

8. INSTALL NO. 1 AIR CONDITIONING RADIATOR DAMPER SERVO SUB-ASSEMBLY

(a) for Single Type:

(1) Move the gear of the air conditioner radiator assembly so that the shape of the center gear portion of the air conditioner radiator assembly is aligned with the sensor shaft and output shaft of the No. 1 air conditioning radiator damper servo sub-assembly, and temporarily install the No. 1 air conditioning radiator damper servo sub-assembly as shown in the illustration.

(2) Install the No. 1 air conditioning radiator damper servo sub-assembly with the 3 screws.

(b) for Dual Type:

(1) Move the gear of the air conditioner radiator assembly so that the shape of the center gear portion of the air conditioner radiator assembly is aligned with the sensor shaft and output shaft of the No. 1 air conditioning radiator damper servo sub-assembly, and temporarily install the No. 1 air conditioning radiator damper servo sub-assembly as shown in the illustration.

(2) Install the No. 1 air conditioning radiator damper servo sub-assembly with the 3 screws.

9. INSTALL DRAIN COOLER HOSE

(1) Align the hose notch with the rib as shown in the illustration and install the drain cooler hose.

10. INSTALL HEATER COVER

11. INSTALL NO. 2 AIR CONDITIONING RADIATOR DAMPER SERVO SUB-ASSEMBLY

(1) Using the reference points, engage the guide to install the No. 2 air conditioning radiator damper servo sub-assembly.

(2) Install the 2 screws.

12. INSTALL AIR CONDITIONING HARNESS ASSEMBLY

13. INSTALL AIR CONDITIONING AMPLIFIER ASSEMBLY

14. INSTALL ASPIRATOR

15. INSTALL BLOWER ASSEMBLY

16. INSTALL NO. 2 AIR DUCT

NOTICE: If the fitting part of the No. 2 air duct has been cracked or deformed during removal, make sure to replace the air duct with a new one. Failure to do so may cause the No. 2 air duct to fall off or noise to occur.

17. INSTALL TRANSPONDER KEY ECU ASSEMBLY (w/ Transponder ECU)

18. INSTALL IMMOBILIZER CODE ECU (w/ ID Code Box)

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