Toyota Corolla Cross: Removal

REMOVAL

CAUTION / NOTICE / HINT

Procedure		Part Name Code
1	FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY	77020A	-	-	-
2	FUEL SENDER GAUGE ASSEMBLY	83320		-	-
3	REAR FLOOR SERVICE HOLE COVER	58325M	-	-	-
4	NO. 1 FUEL TUBE CLAMP	77285D	-	-	-
5	FUEL PUMP GAUGE RETAINER	77144	-	-	-
6	FUEL TANK VENT TUBE ASSEMBLY	77010		-	-
7	NO. 2 FUEL SENDER GAUGE ASSEMBLY	83320B		-	-

CAUTION / NOTICE / HINT

CAUTION:

• Never perform work on fuel system components near any possible ignition sources.
• Vaporized fuel could ignite, resulting in a serious accident.

• Do not perform work on fuel system components without first disconnecting the cable from the negative (-) auxiliary battery terminal.
• Sparks could cause vaporized fuel to ignite, resulting in a serious accident.

NOTICE:

• After the ignition switch is turned off, the radio and display receiver assembly records various types of memory and settings. As a result, after turning the ignition switch off, make sure to wait at least 120 seconds before disconnecting the cable from the negative (-) auxiliary battery terminal.
• This procedure includes the removal of small-head bolts. Refer to Small-Head Bolts of Basic Repair Hint to identify the small-head bolts.

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HINT:

When the cable is disconnected/reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

• Learning completes when vehicle is driven.

  Effect/Inoperative Function When Necessary Procedures are not Performed	Necessary Procedures	Link
  Front camera system	Drive the vehicle straight ahead at 15 km/h (10 mph) or more for 1 second or more.
  Stop and start system	Drive the vehicle until stop and start control is permitted (approximately 5 to 60 minutes)

• Learning completes when vehicle is operated normally

  Effect/Inoperative Function When Necessary Procedures are not Performed	Necessary Procedures	Link
  Power door lock control system Back door opener	Perform door unlock operation with door control switch or electrical key transmitter sub-assembly switch.
  Power back door system	Fully close the back door by hand. HINT: Initialization is not necessary if the above procedures are performed while the back door is closed.
  Air conditioning system	After the ignition switch is turned to ON, the servo motor standard position is recognized.	-

PROCEDURE

1. REMOVE FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY

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2. REMOVE FUEL SENDER GAUGE ASSEMBLY

(1) Disconnect the connector from the fuel suction plate sub-assembly.

(2) Detach the 2 clamps and disconnect the wire harness.

NOTICE:

• Do not damage the wire harness.
• When disengaging each wire harness from the clamp, disengage one wire at a time.

(3) Detach the claw and remove the fuel sender gauge assembly.

NOTICE:

Be careful not to bend the arm of the fuel sender gauge assembly.

3. REMOVE REAR FLOOR SERVICE HOLE COVER (for RH Side)

4. REMOVE NO.1 FUEL TUBE CLAMP

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5. REMOVE FUEL PUMP GAUGE RETAINER

HINT: Perform the same procedure as for the fuel suction tube with pump and gauge assembly. Click here

6. REMOVE FUEL TANK VENT TUBE ASSEMBLY

(1) Remove the fuel tank vent tube assembly from the fuel tank assembly.

NOTICE:

Be careful not to bend the arm of the fuel sender gauge assembly.

(2) Disconnect the fuel return vent tube sub-assembly.

(3) Remove the fuel suction tube set gasket from the fuel tank assembly.

7. REMOVE NO. 2 FUEL SENDER GAUGE ASSEMBLY

(1) Disconnect the connector from the fuel tank vent tube assembly.

(2) Detach the 2 clamps and disconnect the wire harness from the fuel tank vent tube assembly.

NOTICE:

Do not damage the wire harness.

(3) Detach the claw and remove the No. 2 fuel sender gauge assembly.

NOTICE:

Be careful not to bend the arm of the fuel sender gauge assembly.

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