Toyota Corolla Cross: Removal

REMOVAL

CAUTION / NOTICE / HINT

COMPONENTS (REMOVAL)

Procedure		Part Name Code
1	PRECAUTION	-		-	-
2	RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM	-		-	-
3	DISCHARGE FUEL SYSTEM PRESSURE	-		-	-
4	ALIGN FRONT WHEELS FACING STRAIGHT AHEAD	-		-	-
5	AUXILIARY BATTERY	-	-	-	-
6	SECURE STEERING WHEEL	-		-	-
7	FRONT WHEELS	-	-	-	-
8	NO. 1 ENGINE UNDER COVER ASSEMBLY	51410	-	-	-
9	REAR ENGINE UNDER COVER LH	51444A	-	-	-
10	REAR ENGINE UNDER COVER RH	51443C	-	-	-
11	FRONT BUMPER ASSEMBLY	-	-	-	-
12	DRAIN ENGINE OIL	-	-		-
13	DRAIN ENGINE COOLANT	-	-		-
14	DRAIN CONTINUOUSLY VARIABLE TRANSAXLE FLUID	-	-		-
15	DRAIN TRANSFER OIL	-	-		-

*A

for AWD

-

-

Procedure		Part Name Code
16	ECM	89661	-	-	-
17	ENGINE WIRE	-	-	-	-
18	BATTERY CLAMP SUB-ASSEMBLY	74404A	-	-	-
19	TRANSMISSION CONTROL CABLE ASSEMBLY	33820B	-	-	-
20	NO. 1 RADIATOR HOSE	16571C	-	-	-
21	NO. 2 RADIATOR HOSE	16572D	-	-	-
22	NO. 1 VACUUM HOSE CONNECTOR	44777	-	-	-
23	NO. 1 FUEL VAPOR FEED HOSE	23826	-	-	-
24	OUTLET HEATER WATER HOSE	87246		-	-
25	INLET HEATER WATER HOSE	87245		-	-
26	FUEL TUBE SUB-ASSEMBLY	23901		-	-
27	NO. 2 WATER BY-PASS HOSE	16264D	-	-	-
28	DISCHARGE HOSE SUB-ASSEMBLY	88703	-	-	-
29	SUCTION HOSE SUB-ASSEMBLY	88704	-	-	-

●

Non-reusable part

-

-

Procedure		Part Name Code
30	COLUMN HOLE COVER SILENCER SHEET	45259A	-	-	-
31	NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY	45260		-	-
32	NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY	45025D		-	-
33	FRONT EXHAUST PIPE ASSEMBLY (TWC: Rear Catalyst)	17410	-	-	-
34	PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY	-	-	-	-
35	DRIVE SHAFT ASSEMBLY	37100	-	-	-

*A

for 2WD

*B

for AWD

Procedure		Part Name Code
36	FRONT BUMPER LOWER ABSORBER	52618	-	-	-
37	NO. 2 FRONT BUMPER REINFORCEMENT	52132A	-	-	-
38	FRONT BUMPER BAR REINFORCEMENT LH	52134C	-	-	-
39	FRONT BUMPER BAR REINFORCEMENT RH	52133C	-	-	-

Procedure		Part Name Code
40	MANIFOLD STAY	17118	-	-	-
41	DRIVE SHAFT HEAT INSULATOR SUB-ASSEMBLY	43409E	-	-	-
42	FLYWHEEL HOUSING UNDER COVER	11361J	-	-	-
43	DRIVE PLATE AND TORQUE CONVERTER ASSEMBLY SETTING BOLT	32101G		-	-
44	ENGINE ASSEMBLY WITH TRANSAXLE	-		-	-
45	FUEL DELIVERY GUARD	23825	-	-	-
46	INSTALL ENGINE HANGER	-		-	-
47	ENGINE MOUNTING INSULATOR LH	12372A		-	-
48	ENGINE MOUNTING INSULATOR SUB-ASSEMBLY RH	12305		-	-

*A	for 2WD	-	-
*a	BLACK COLOR: x 1 SILVER COLOR: x 5	-	-
	N*m (kgf*cm, ft.*lbf): Specified torque	-	-

Procedure		Part Name Code
49	ENGINE ROOM MAIN WIRE	82111	-	-	-
50	STARTER ASSEMBLY	28100	-	-	-
51	FLYWHEEL HOUSING SIDE COVER	11363A	-	-	-
52	ENGINE WIRE	82121	-	-	-
53	WATER INLET HOSE	16262	-	-	-
54	WATER BY-PASS HOSE ASSEMBLY	16260	-	-	-
55	ENGINE ASSEMBLY	-		-	-
56	DRIVE PLATE AND RING GEAR SUB-ASSEMBLY	32101B		-	-
57	NO. 1 CRANKSHAFT POSITION SENSOR PLATE	19315	-	-	-

*1

REAR DRIVE PLATE SPACER

-

-

Procedure		Part Name Code
58	V-RIBBED BELT	16361A		-	-
59	GENERATOR ASSEMBLY	27020		-	-
60	COMPRESSOR ASSEMBLY WITH PULLEY	88310	-	-	-
61	ENGINE ASSEMBLY TO ENGINE STAND	-		-	-
62	REMOVE ENGINE HANGER	-	-	-	-

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during engine assembly removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced

Replaced Part or Performed Procedure	Necessary Procedure	Effect/Inoperative Function when Necessary Procedure not Performed	Link
Battery terminal is disconnected/reconnected	End position initial setting	Power steering system
Replacement of engine assembly Gas leak from exhaust system is repaired	Inspection After Repair	Poor idle, etc. Engine start function, etc.
Continuously variable transaxle assembly	Reset memory Deceleration sensor zero point calibration CVT oil pressure calibration	Deterioration of fuel efficiency	for Initialization: for Registration:
Suspension, tires, etc.	Rear television camera assembly optical axis (Back camera position setting)	Parking Assist Monitor System
Front wheel alignment adjustment	Perform "Reset Memory" Perform acceleration sensor zero point calibration and store system information memorization	VSC is disabled or malfunctions DTCs are output Slip indicator light illuminates ABS warning light illuminates
CVT fluid	ATF thermal degradation estimate reset	The value of the Data List item "ATF Thermal Degradation Estimate" is not estimated correctly
	Bleed air from oil pump (continuously variable transaxle assembly)	Stop and start system

CAUTION:

• The engine assembly with transaxle is very heavy. Be sure to follow the procedure described in the repair manual, or the engine lifter may suddenly drop or the engine assembly with transaxle may fall off the engine lifter.

  *a	An Object Exceeding Weight Limit of Engine Lifter

• To prevent burns, do not touch the engine, exhaust manifold or other high temperature components while the engine is hot.

NOTICE:

After the ignition switch is turned off, the radio and display receiver assembly records various types of memory and settings. As a result, after turning the ignition switch off, make sure to wait at least 120 seconds before disconnecting the cable from the negative (-) battery terminal.

HINT:

When the cable is disconnected/reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

• Learning completes when vehicle is driven.

  Effect/Inoperative Function When Necessary Procedures are not Performed	Necessary Procedures	Link
  Front camera system	Drive the vehicle straight ahead at 15 km/h (10 mph) or more for 1 second or more.
  Stop and start system	Drive the vehicle until stop and start control is permitted (approximately 5 to 60 minutes)

• Learning completes when vehicle is operated normally

  Effect/Inoperative Function When Necessary Procedures are not Performed	Necessary Procedures	Link
  Power door lock control system Back door opener	Perform door unlock operation with door control switch or electrical key transmitter sub-assembly switch.
  Power back door system	Fully close the back door by hand. HINT: Initialization is not necessary if the above procedures are performed while the back door is closed.
  Air conditioning system	After the ignition switch is turned to ON, the servo motor standard position is recognized.	-

PROCEDURE

1. PRECAUTION

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2. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM

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3. DISCHARGE FUEL SYSTEM PRESSURE

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4. ALIGN FRONT WHEELS FACING STRAIGHT AHEAD

5. REMOVE AUXILIARY BATTERY

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6. SECURE STEERING WHEEL

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7. REMOVE FRONT WHEELS

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8. REMOVE NO. 1 ENGINE UNDER COVER ASSEMBLY

9. REMOVE REAR ENGINE UNDER COVER LH

10. REMOVE REAR ENGINE UNDER COVER RH

11. REMOVE FRONT BUMPER ASSEMBLY

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12. DRAIN ENGINE OIL

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13. DRAIN ENGINE COOLANT

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14. DRAIN CONTINUOUSLY VARIABLE TRANSAXLE FLUID

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15. DRAIN TRANSFER OIL (for AWD)

16. REMOVE ECM

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17. DISCONNECT ENGINE WIRE

18. REMOVE BATTERY CLAMP SUB-ASSEMBLY

19. DISCONNECT TRANSMISSION CONTROL CABLE ASSEMBLY

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20. DISCONNECT NO. 1 RADIATOR HOSE

21. DISCONNECT NO. 2 RADIATOR HOSE

22. DISCONNECT NO. 1 VACUUM HOSE CONNECTOR

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23. DISCONNECT NO. 1 FUEL VAPOR FEED HOSE

24. DISCONNECT OUTLET HEATER WATER HOSE

*a	Retainer	-	-
	Pull out		Pull off

(1) Pull out the retainer to disengage the lock claws and pull off the outlet heater water hose.

(2) Check that there is no foreign matter on the sealing surfaces of the disconnected water lines. Clean them if necessary.

(3) Cover the disconnected No. 2 water by-pass pipe sub-assembly and outlet heater water hose connector with plastic bags to prevent damage and contamination.

25. DISCONNECT INLET HEATER WATER HOSE

*a	Retainer	-	-
	Pull out		Pull off

(1) Pull out the retainer to disengage the lock claws and pull off the inlet heater water hose.

(2) Check that there is no foreign matter on the sealing surfaces of the disconnected water lines. Clean them if necessary.

(3) Cover the disconnected flow shutting valve (water by-pass hose assembly) and inlet heater water hose connector with plastic bags to prevent damage and contamination.

26. DISCONNECT FUEL TUBE SUB-ASSEMBLY

(1) Disengage the clamp to separate the fuel tube sub-assembly.

(2) Disconnect the fuel tube sub-assembly from the fuel pump assembly.

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27. DISCONNECT NO. 2 WATER BY-PASS HOSE

28. DISCONNECT DISCHARGE HOSE SUB-ASSEMBLY

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29. DISCONNECT SUCTION HOSE SUB-ASSEMBLY

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30. REMOVE COLUMN HOLE COVER SILENCER SHEET

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31. SEPARATE NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY

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32. SEPARATE NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY

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33. REMOVE FRONT EXHAUST PIPE ASSEMBLY (TWC: Rear Catalyst) (for 2WD)

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34. REMOVE PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY (for AWD)

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35. REMOVE DRIVE SHAFT ASSEMBLY

• for 2WD:

  Click here

• for AWD:

  Click here

36. REMOVE FRONT BUMPER LOWER ABSORBER

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37. REMOVE NO. 2 FRONT BUMPER REINFORCEMENT

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38. REMOVE FRONT BUMPER BAR REINFORCEMENT LH

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39. REMOVE FRONT BUMPER BAR REINFORCEMENT RH

(a) Use the same procedure as for the LH side.

40. REMOVE MANIFOLD STAY

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41. REMOVE DRIVE SHAFT HEAT INSULATOR SUB-ASSEMBLY (for 2WD)

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42. REMOVE FLYWHEEL HOUSING UNDER COVER

Remove in this Direction

-

-

43. REMOVE DRIVE PLATE AND TORQUE CONVERTER ASSEMBLY SETTING BOLT

Click here

44. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE

(1) Set the engine assembly with transaxle on an engine lifter.

NOTICE:

• Using height adjustment attachments and plate lift attachments, keep the engine assembly with transaxle and front suspension crossmember sub-assembly level.
• Do not perform any procedures while the engine assembly is suspended because doing so may cause the engine assembly to drop, resulting in injury. However, the engine assembly needs to be suspended when it is installed to or removed from an engine stand.
• To prevent the engine assembly from unexpectedly moving, securely support the engine assembly until it is secured to an engine stand.
• To prevent the oil pan sub-assembly from deforming, do not place any attachments under the oil pan sub-assembly of the engine assembly with transaxle.

(2) Remove the 2 bolts and nut and separate the engine mounting insulator sub-assembly RH from the engine mounting bracket RH.

(3) Remove the through bolt and nut and separate the engine mounting insulator LH from the engine mounting bracket LH.

NOTICE:

While holding the nut in place, loosen the bolt.

(4) Remove the 10 bolts to separate the front suspension crossmember sub-assembly from the vehicle.

(5) Operate the engine lifter and remove the engine assembly with transaxle from the vehicle.

NOTICE:

• Make sure that the engine assembly with transaxle is clear of all wiring and hoses.
• While lowering the engine assembly with transaxle from the vehicle, do not allow it to contact the vehicle.

45. REMOVE FUEL DELIVERY GUARD

46. INSTALL ENGINE HANGER

*1	No. 1 Engine Hanger	*2	No. 2 Engine Hanger
	Bolt	-	-

(1) Install the No. 1 engine hanger and No. 2 engine hanger with the 4 bolts as shown in the illustration.

Torque:

43 N·m {438 kgf·cm, 32 ft·lbf}

No. 1 Engine Hanger	12281-25030
No. 2 Engine Hanger	12282-25010
Bolt	91552-F1040

(2) Attach an engine sling device and hang the engine assembly with transaxle with a chain block.

NOTICE:

• Pay attention to the angle of the sling device as the engine assembly with transaxle or No. 1 engine hanger and No. 2 engine hanger may be damaged or deformed if the angle is incorrect.
• Do not perform any procedure while the engine assembly with transaxle is suspended because doing so may cause the engine assembly with transaxle to drop, resulting in injury. However, the engine assembly with transaxle needs to be suspended when it is installed to or removed from an engine stand.

47. REMOVE ENGINE MOUNTING INSULATOR LH

HINT: Perform this procedure only when replacement of the engine mounting insulator LH is necessary.

48. REMOVE ENGINE MOUNTING INSULATOR SUB-ASSEMBLY RH

HINT: Perform this procedure only when replacement of the engine mounting insulator sub-assembly RH is necessary.

49. DISCONNECT ENGINE ROOM MAIN WIRE

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50. REMOVE STARTER ASSEMBLY

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51. REMOVE FLYWHEEL HOUSING SIDE COVER

52. REMOVE ENGINE WIRE

HINT:

The illustrations are representative examples, and details may differ.

53. DISCONNECT WATER INLET HOSE

54. DISCONNECT WATER BY-PASS HOSE ASSEMBLY

55. REMOVE ENGINE ASSEMBLY

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56. REMOVE DRIVE PLATE AND RING GEAR SUB-ASSEMBLY

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57. REMOVE NO. 1 CRANKSHAFT POSITION SENSOR PLATE

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58. REMOVE V-RIBBED BELT

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59. REMOVE GENERATOR ASSEMBLY

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60. REMOVE COMPRESSOR ASSEMBLY WITH PULLEY

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61. INSTALL ENGINE ASSEMBLY TO ENGINE STAND

62. REMOVE ENGINE HANGER

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