Toyota Corolla Cross: On-vehicle Inspection

ON-VEHICLE INSPECTION

PROCEDURE

1. CHECK FUEL PUMP OPERATION AND INSPECT FOR FUEL LEAK

(a) Check fuel pump operation.

(1) Connect the GTS to the DLC3.

(2) Turn the ignition switch to ON.

NOTICE:

Do not start the engine.

(3) Turn the GTS on.

(4) Enter the following menus: Powertrain / Engine / Active Test / Activate the Circuit Relay.

(5) Check for pressure in the fuel tube sub-assembly from the fuel line. Check that sounds of fuel flowing from the fuel tank assembly can be heard. If no sounds can be heard, check the relay, fuel pump, ECM and wiring connectors.

(b) Inspect for fuel leaks.

(1) Check that there are no fuel leaks from the fuel system after doing any maintenance or repairs. If there is a fuel leak, repair or replace parts as necessary.

(c) Turn the ignition switch off.

(d) Disconnect the GTS from the DLC3.

2. CHECK FUEL PRESSURE

(a) Discharge fuel system pressure.

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(b) Measure the battery voltage.

Standard Voltage:

11 to 14 V

(c) Disconnect the cable from the negative (-) battery terminal.

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NOTICE:

After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal.

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(d) Open the cover of the EFI fuel pipe clamp and remove the EFI fuel pipe clamp from the fuel tube connector.

	Open
	Pull

(e) Disconnect the fuel tube sub-assembly from the fuel pipe. Click here

(f) Install SST (EFI fuel pressure gauge) as shown in the illustration. SST: 09268-45101 09268-41250 09268-41260 09268-41280 09268-41500 09268-41700 95336-08070

*1 Fuel Tube Sub-assembly (Vehicle Side) *a SST (Hose Band) *b SST (T-joint) *c SST (Gauge) *d SST (Hose Joint) *e SST (Hose) *f SST (Fuel Tube Connector) *g Fuel Pipe (Vehicle Side)

(g) Wipe up any spilled fuel.

(h) Connect the cable to the negative (-) battery terminal.

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(i) Initialization after reconnecting auxiliary battery terminal.

HINT:

When disconnecting and reconnecting the auxiliary battery, there is an automatic learning function that completes learning when the respective system is used.

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(j) Connect the GTS to the DLC3.

(k) Turn the ignition switch to ON.

NOTICE:

Do not start the engine.

(l) Turn the GTS on.

(m) Enter the following menus: Powertrain / Engine / Active Test / Activate the Circuit Relay.

(n) Measure the fuel pressure.

Standard Fuel Pressure:

300 to 530 kPa (3.1 to 5.4 kgf/cm2, 44 to 77 psi)

• If the fuel pressure is less than the standard, check the fuel hoses and their connections, fuel pump, fuel filter and fuel main valve assembly.
• If the result is not as specified, replace the fuel main valve assembly.

(o) Disconnect the GTS from the DLC3.

(p) Start the engine.

(q) Measure the fuel pressure at idle.

Standard Fuel Pressure:

300 to 530 kPa (3.1 to 5.4 kgf/cm2, 44 to 77 psi)

HINT:

Refer to Standard Idle Speed.

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(r) Stop the engine.

(s) Check that the fuel pressure remains as specified for 5 minutes.

Standard Fuel Pressure:

98 kPa (1.0 kgf/cm2, 14.2 psi) or more

If the result is not as specified, check the fuel pump, fuel main valve assembly and/or port fuel injector assemblies.

(t) After checking the fuel pressure, disconnect the cable from the negative (-) battery terminal and carefully remove SST to prevent fuel from spraying.

(u) Connect the fuel tube sub-assembly to the fuel pipe.

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(v) Install the EFI fuel pipe clamp to the fuel tube connector and close the cover of the EFI fuel pipe clamp.

(w) Inspect for fuel leaks.

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3. CHECK FUEL PRESSURE (for High Pressure)

(a) Connect the GTS to the DLC3.

(b) Start the engine and warm it up until the engine coolant temperature is 75°C (167°F) or higher with all the accessories switched off.

(c) Turn the GTS on.

(d) Enter the following menus: Powertrain / Engine / Data List / Engine Speed, Coolant Temperature, Fuel Pressure (High) and Injection Mode.

(e) According to the display on the GTS, read the Data List.

Standard:

If the result is not as specified, check the fuel pump, fuel pump assembly, fuel pressure sensor and wire harnesses.

(f) Stop the engine.

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