Toyota Corolla Cross Owners & Service Manuals

Toyota Corolla Cross: Lost Communication with Drive Motor Control Module "A" (U011000,U111A87,U115087,U115487,U115887,U117008,U117087)

Toyota Corolla Cross (2022-2024) Service Manual / Power Source & Network / Networking / Can Communication System (for Hev Model) / Lost Communication with Drive Motor Control Module "A" (U011000,U111A87,U115087,U115487,U115887,U117008,U117087)

DESCRIPTION

DTC No.

Detection Item

DTC Detection Condition

Trouble Area

Note

U011000

Lost Communication with Drive Motor Control Module "A"

Communication stops between the electric brake booster (brake booster with master cylinder assembly) and the hybrid motor control inverter assembly.

  • CAN main/branch bus lines or connector
  • Electric brake booster (brake booster with master cylinder assembly)
  • Hybrid motor control inverter assembly
  • No. 2 CAN junction connector
  • No. 9 Global CAN junction connector

DTC Output from

  • Electric brake booster (brake booster with master cylinder assembly)

U111A87

Lost Communication with ECM/PCM "A" (ch2) Missing Message

Communication stops between the hybrid vehicle control ECU and the ECM.

  • CAN main/branch bus lines or connector
  • Hybrid vehicle control ECU
  • ECM
  • No. 2 CAN junction connector
  • No. 9 Global CAN junction connector

DTC Output from

  • Hybrid vehicle control ECU

U115087

Lost Communication with Hybrid Powertrain Control Module (ch2) Missing Message

Communication stops between the ECM or skid control ECU (brake actuator assembly) and the hybrid vehicle control ECU.

  • CAN main/branch bus lines or connector
  • ECM
  • Skid control ECU (brake actuator assembly)
  • Hybrid vehicle control ECU
  • No. 2 CAN junction connector
  • No. 9 Global CAN junction connector

DTC Output from

  • ECM
  • Skid control ECU (brake actuator assembly)

U115487

Lost Communication with Drive Motor Control Module "A" (ch2) Missing Message

Communication stops between the ECM or hybrid vehicle control ECU and the hybrid motor control inverter assembly.

  • CAN main/branch bus lines or connector
  • ECM
  • Hybrid vehicle control ECU
  • Hybrid motor control inverter assembly
  • No. 2 CAN junction connector
  • No. 9 Global CAN junction connector

DTC Output from

  • ECM
  • Hybrid vehicle control ECU

U115887

Lost Communication with Electronic Brake Booster Control Module "A" (ch2) Missing Message

Communication stops between the electric brake booster (brake booster with master cylinder assembly) and the skid control ECU (brake actuator assembly).

  • CAN main/branch bus lines or connector
  • Electric brake booster (brake booster with master cylinder assembly)
  • Skid control ECU (brake actuator assembly)
  • No. 2 CAN junction connector
  • No. 9 Global CAN junction connector

DTC Output from

  • Electric brake booster (brake booster with master cylinder assembly)

U117008

Lost Communication with Brake System Control Module (ch2) Bus Signal / Message Failure

Communication stops between the hybrid motor control inverter assembly and the skid control ECU (brake actuator assembly).

  • CAN main/branch bus lines or connector
  • Hybrid motor control inverter assembly
  • Skid control ECU (brake actuator assembly)
  • No. 2 CAN junction connector
  • No. 9 Global CAN junction connector

DTC Output from

  • Hybrid motor control inverter assembly

U117087

Lost Communication with Brake System Control Module (ch2) Missing Message

Communication stops between the hybrid vehicle control ECU or electric brake booster (brake booster with master cylinder assembly) and the skid control ECU (brake actuator assembly).

  • CAN main/branch bus lines or connector
  • Hybrid vehicle control ECU
  • Electric brake booster (brake booster with master cylinder assembly)
  • Skid control ECU (brake actuator assembly)
  • No. 2 CAN junction connector
  • No. 9 Global CAN junction connector

DTC Output from

  • Hybrid vehicle control ECU
  • Electric brake booster (brake booster with master cylinder assembly)

WIRING DIAGRAM

CAUTION / NOTICE / HINT

CAUTION:

  • When performing the confirmation driving pattern, obey all speed limits and traffic laws.
  • Before the following operations are conducted, take precautions to prevent electric shock by turning the power switch off, wearing insulated gloves, and removing the service plug grip from HV battery.
    • Inspecting the high-voltage system
    • Disconnecting the low voltage connector of the hybrid motor control inverter assembly
    • Disconnecting the low voltage connector of the HV battery
  • To prevent electric shock, make sure to remove the service plug grip to cut off the high voltage circuit before servicing the vehicle.
  • After removing the service plug grip from the HV battery, put it in your pocket to prevent other technicians from accidentally reconnecting it while you are working on the high-voltage system.
  • After removing the service plug grip, wait for at least 10 minutes before touching any of the high-voltage connectors or terminals. After waiting for 10 minutes, check the voltage at the terminals in the inspection point in the hybrid motor control inverter assembly. The voltage should be 0 V before beginning work.

    Click here

    HINT:

    Waiting for at least 10 minutes is required to discharge the high-voltage capacitor inside the hybrid motor control inverter assembly.

    *a

    Without waiting for 10 minutes

NOTICE:

  • Because the order of diagnosis is important to allow correct diagnosis, make sure to begin troubleshooting using How to Proceed with Troubleshooting when CAN communication system related DTCs are output.

    Click here

  • Before measuring the resistance of the CAN bus, turn the ignition switch off and leave the vehicle for 1 minute or more without operating the key or any switches, or opening or closing the doors. After that, disconnect the cable from the negative (-) auxiliary battery terminal and leave the vehicle for 1 minute or more before measuring the resistance.
  • After the ignition switch is turned off, there may be a waiting time before disconnecting the negative (-) auxiliary battery terminal.

    Click here

  • When disconnecting and reconnecting the auxiliary battery.

    HINT:

    When disconnecting and reconnecting the auxiliary battery, there is an automatic learning function that completes learning when the respective system is used.

    Click here

  • Some parts must be initialized and set when replacing or removing and installing parts.

    Click here

  • After performing repairs, perform the DTC check procedure and confirm that the DTCs are not output again.

    DTC check procedure: Turn the ignition switch to ON and wait for 1 minute or more. Then operate the suspected malfunctioning system and drive the vehicle at 60 km/h (37 mph) or more for 5 minutes or more.

  • After the repair, perform the CAN bus check and check that all the ECUs and sensors connected to the CAN communication system are displayed as normal.

    Click here

  • Before replacing the hybrid vehicle control ECU, refer to Registration.

    Click here

HINT:

  • Before disconnecting related connectors for inspection, push in on each connector body to check that the connector is not loose or disconnected.
  • When a connector is disconnected, check that the terminals and connector body are not cracked, deformed or corroded.

PROCEDURE

1.

CHECK FOR OPEN IN CAN MAIN BUS LINES

(a) Disconnect the cable from the negative (-) auxiliary battery terminal.

(b) Measure the resistance according to the value(s) in the table below.

*a

Component with harness connected

(Hybrid Vehicle Control ECU)

-

-

Standard Resistance:

Tester Connection

Condition

Specified Condition

I249-50 (CA3P) - I249-49 (CA3N)

Cable disconnected from negative (-) auxiliary battery terminal

Below 70 Ω

NG

GO TO STEP 41

OK

2.

CHECK FOR SHORT IN CAN BUS LINES

(a) Measure the resistance according to the value(s) in the table below.

*a

Component with harness connected

(Hybrid Vehicle Control ECU)

-

-

Standard Resistance:

Tester Connection

Condition

Specified Condition

I249-50 (CA3P) - I3249-49 (CA3N)

Cable disconnected from negative (-) auxiliary battery terminal

54 Ω or higher

NG

GO TO STEP 29

OK

3.

CHECK FOR SHORT TO +B IN CAN BUS LINE

(a) Measure the resistance according to the value(s) in the table below.

*a

Component with harness connected

(Hybrid Vehicle Control ECU)

-

-

Standard Resistance:

Tester Connection

Condition

Specified Condition

I249-50 (CA3P) - I249-13 (BATT)

Cable disconnected from negative (-) auxiliary battery terminal

6 kΩ or higher

I249-49 (CA3N) - I249-13 (BATT)

NG

GO TO STEP 17

OK

4.

CHECK FOR SHORT TO GND IN CAN BUS LINE

(a) Measure the resistance according to the value(s) in the table below.

*a

Component with harness connected

(Hybrid Vehicle Control ECU)

-

-

Standard Resistance:

Tester Connection

Condition

Specified Condition

I249-50 (CA3P) - A192-24 (E12)

Cable disconnected from negative (-) auxiliary battery terminal

200 Ω or higher

I249-49 (CA3N) - A192-24 (E12)

OK

INSPECT FOR INTERMITTENT PROBLEMS

NG

5.

CHECK FOR SHORT TO GND IN CAN BUS LINE (NO. 9 GLOBAL CAN JUNCTION CONNECTOR - HYBRID VEHICLE CONTROL ECU)

(a) Disconnect the No. 9 CAN junction connector.

(b) Measure the resistance according to the value(s) in the table below.

*1

DLC3

-

-

*a

Front view of wire harness connector

(to No. 9 Global CAN Junction Connector)

*b

to Hybrid Vehicle Control ECU

Standard Resistance:

Tester Connection

Condition

Specified Condition

A193-2 (CANH) - I26-4 (CG)

Cable disconnected from negative (-) auxiliary battery terminal

200 Ω or higher

A193-13 (CANL) - I26-4 (CG)

NG

GO TO STEP 8

OK

6.

CHECK FOR SHORT TO GND IN CAN BUS LINE (NO. 9 GLOBAL CAN JUNCTION CONNECTOR - NO. 2 CAN JUNCTION CONNECTOR)

(a) Measure the resistance according to the value(s) in the table below.

*1

DLC3

-

-

*a

Front view of wire harness connector

(to No. 9 Global CAN Junction Connector)

*b

to No. 2 CAN Junction Connector

Standard Resistance:

Tester Connection

Condition

Specified Condition

A193-3 (CANH) - I26-4 (CG)

Cable disconnected from negative (-) auxiliary battery terminal

200 Ω or higher

A193-14 (CANL) - I26-4 (CG)

NG

GO TO STEP 10

OK

7.

CHECK FOR SHORT TO GND IN CAN BUS LINE (NO. 9 GLOBAL CAN JUNCTION CONNECTOR - ELECTRIC BRAKE BOOSTER (BRAKE BOOSTER WITH MASTER CYLINDER ASSEMBLY))

(a) Measure the resistance according to the value(s) in the table below.

*1

DLC3

-

-

*a

Front view of wire harness connector

(to No. 9 Global CAN Junction Connector)

*b

to Electric Brake Booster (Brake Booster with Master Cylinder Assembly)

Standard Resistance:

Tester Connection

Condition

Specified Condition

A193-1 (CANH) - I26-4 (CG)

Cable disconnected from negative (-) auxiliary battery terminal

200 Ω or higher

A193-12 (CANL) - I26-4 (CG)

OK

REPLACE NO. 9 GLOBAL CAN JUNCTION CONNECTOR

NG

GO TO STEP 9

8.

CHECK FOR SHORT TO GND IN CAN BUS LINE (NO. 9 GLOBAL CAN JUNCTION CONNECTOR - HYBRID VEHICLE CONTROL ECU)

(a) Disconnect the I249 hybrid vehicle control ECU connector.

(b) Measure the resistance according to the value(s) in the table below.

*1

DLC3

-

-

*a

Front view of wire harness connector

(to No. 9 Global CAN Junction Connector)

*b

to Hybrid Vehicle Control ECU

Standard Resistance:

Tester Connection

Condition

Specified Condition

A193-2 (CANH) - I26-4 (CG)

Cable disconnected from negative (-) auxiliary battery terminal

200 Ω or higher

A193-13 (CANL) - I26-4 (CG)

OK

REPLACE HYBRID VEHICLE CONTROL ECU

NG

REPAIR OR REPLACE CAN MAIN BUS LINE OR CONNECTOR (NO. 9 GLOBAL CAN JUNCTION CONNECTOR - HYBRID VEHICLE CONTROL ECU)

9.

CHECK FOR SHORT TO GND IN CAN BUS LINE (NO. 9 GLOBAL CAN JUNCTION CONNECTOR - ELECTRIC BRAKE BOOSTER (BRAKE BOOSTER WITH MASTER CYLINDER ASSEMBLY))

(a) Disconnect the A189 electric brake booster (brake booster with master cylinder assembly) connector.

(b) Measure the resistance according to the value(s) in the table below.

*1

DLC3

-

-

*a

Front view of wire harness connector

(to No. 9 Global CAN Junction Connector)

*b

to Electric Brake Booster (Brake Booster with Master Cylinder Assembly)

Standard Resistance:

Tester Connection

Condition

Specified Condition

A193-1 (CANH) - I26-4 (CG)

Cable disconnected from negative (-) auxiliary battery terminal

200 Ω or higher

A193-12 (CANL) - I26-4 (CG)

OK

REPLACE ELECTRIC BRAKE BOOSTER (BRAKE BOOSTER WITH MASTER CYLINDER ASSEMBLY)

NG

REPAIR OR REPLACE CAN BRANCH LINE OR CONNECTOR (NO. 9 GLOBAL CAN JUNCTION CONNECTOR - ELECTRIC BRAKE BOOSTER (BRAKE BOOSTER WITH MASTER CYLINDER ASSEMBLY))

10.

CHECK FOR SHORT TO GND IN CAN BUS LINE (NO. 2 CAN JUNCTION CONNECTOR - NO. 9 GLOBAL CAN JUNCTION CONNECTOR)

(a) Disconnect the No. 2 CAN junction connector.

(b) Measure the resistance according to the value(s) in the table below.

*1

DLC3

-

-

*a

Front view of wire harness connector

(to No. 2 CAN Junction Connector)

*b

to No. 9 Global CAN Junction Connector

Standard Resistance:

Tester Connection

Condition

Specified Condition

A194-4 (CANH) - I26-4 (CG)

Cable disconnected from negative (-) auxiliary battery terminal

200 Ω or higher

A194-8 (CANL) - I26-4 (CG)

NG

REPAIR OR REPLACE CAN MAIN BUS LINE OR CONNECTOR (NO. 2 CAN JUNCTION CONNECTOR - NO. 9 GLOBAL CAN JUNCTION CONNECTOR)

OK

11.

CHECK FOR SHORT TO GND IN CAN BUS LINE (NO. 2 CAN JUNCTION CONNECTOR - HYBRID MOTOR CONTROL INVERTER ASSEMBLY)

(a) Measure the resistance according to the value(s) in the table below.

*1

DLC3

-

-

*a

Front view of wire harness connector

(to No. 2 CAN Junction Connector)

*b

to Hybrid Motor Control Inverter Assembly

Standard Resistance:

Tester Connection

Condition

Specified Condition

A194-1 (CANH) - I26-4 (CG)

Cable disconnected from negative (-) auxiliary battery terminal

200 Ω or higher

A194-5 (CANL) - I26-4 (CG)

NG

GO TO STEP 14

OK

12.

CHECK FOR SHORT TO GND IN CAN BUS LINE (NO. 2 CAN JUNCTION CONNECTOR - ECM)

(a) Measure the resistance according to the value(s) in the table below.

*1

DLC3

-

-

*a

Front view of wire harness connector

(to No. 2 CAN Junction Connector)

*b

to ECM

Standard Resistance:

Tester Connection

Condition

Specified Condition

A194-3 (CANH) - I26-4 (CG)

Cable disconnected from negative (-) auxiliary battery terminal

200 Ω or higher

A194-7 (CANL) - I26-4 (CG)

NG

GO TO STEP 15

OK

13.

CHECK FOR SHORT TO GND IN CAN BUS LINE (NO. 2 CAN JUNCTION CONNECTOR - SKID CONTROL ECU (BRAKE ACTUATOR ASSEMBLY))

(a) Measure the resistance according to the value(s) in the table below.

*1

DLC3

-

-

*a

Front view of wire harness connector

(to No. 2 CAN Junction Connector)

*b

to Skid Control ECU (Brake Actuator Assembly)

Standard Resistance:

Tester Connection

Condition

Specified Condition

A194-2 (CANH) - I26-4 (CG)

Cable disconnected from negative (-) auxiliary battery terminal

200 Ω or higher

A194-6 (CANL) - I26-4 (CG)

OK

REPLACE NO. 2 CAN JUNCTION CONNECTOR

NG

GO TO STEP 16

14.

CHECK FOR SHORT TO GND IN CAN BUS LINE (NO. 2 CAN JUNCTION CONNECTOR - HYBRID MOTOR CONTROL INVERTER ASSEMBLY)

(a) Disconnect the A187 hybrid motor control inverter assembly connector.

(b) Measure the resistance according to the value(s) in the table below.

*1

DLC3

-

-

*a

Front view of wire harness connector

(to No. 2 CAN Junction Connector)

*b

to Hybrid Motor Control Inverter Assembly

Standard Resistance:

Tester Connection

Condition

Specified Condition

A194-1 (CANH) - I26-4 (CG)

Cable disconnected from negative (-) auxiliary battery terminal

200 Ω or higher

A194-5 (CANL) - I26-4 (CG)

OK

REPLACE MG ECU (REPLACE HYBRID MOTOR CONTROL INVERTER ASSEMBLY)

NG

REPAIR OR REPLACE CAN BRANCH LINE OR CONNECTOR (NO. 2 CAN JUNCTION CONNECTOR - HYBRID MOTOR CONTROL INVERTER ASSEMBLY)

15.

CHECK FOR SHORT TO GND IN CAN BUS LINE (NO. 2 CAN JUNCTION CONNECTOR - ECM)

(a) Disconnect the A47 ECM connector.

(b) Measure the resistance according to the value(s) in the table below.

*1

DLC3

-

-

*a

Front view of wire harness connector

(to No. 2 CAN Junction Connector)

*b

to ECM

Standard Resistance:

Tester Connection

Condition

Specified Condition

A194-3 (CANH) - I26-4 (CG)

Cable disconnected from negative (-) auxiliary battery terminal

200 Ω or higher

A194-7 (CANL) - I26-4 (CG)

OK

REPLACE ECM

NG

REPAIR OR REPLACE CAN BRANCH LINE OR CONNECTOR (NO. 2 CAN JUNCTION CONNECTOR - ECM)

16.

CHECK FOR SHORT TO GND IN CAN BUS LINE (NO. 2 CAN JUNCTION CONNECTOR - SKID CONTROL ECU (BRAKE ACTUATOR ASSEMBLY))

(a) Disconnect the A151 skid control ECU (brake actuator assembly) connector.

(b) Measure the resistance according to the value(s) in the table below.

*1

DLC3

-

-

*a

Front view of wire harness connector

(to No. 2 CAN Junction Connector)

*b

to Skid Control ECU (Brake Actuator Assembly)

Standard Resistance:

Tester Connection

Condition

Specified Condition

A194-2 (CANH) - I26-4 (CG)

Cable disconnected from negative (-) auxiliary battery terminal

200 Ω or higher

A194-6 (CANL) - I26-4 (CG)

OK

REPLACE SKID CONTROL ECU (BRAKE ACTUATOR ASSEMBLY)

NG

REPAIR OR REPLACE CAN MAIN BUS LINE OR CONNECTOR (NO. 2 CAN JUNCTION CONNECTOR - SKID CONTROL ECU (BRAKE ACTUATOR ASSEMBLY))

17.

CHECK FOR SHORT TO +B IN CAN BUS LINE (NO. 9 GLOBAL CAN JUNCTION CONNECTOR - HYBRID VEHICLE CONTROL ECU)

(a) Disconnect the No. 9 Global CAN junction connector.

(b) Measure the resistance according to the value(s) in the table below.

*1

DLC3

-

-

*a

Front view of wire harness connector

(to No. 9 Global CAN Junction Connector)

*b

to Hybrid Vehicle Control ECU

Standard Resistance:

Tester Connection

Condition

Specified Condition

A193-2 (CANH) - I26-16 (BAT)

Cable disconnected from negative (-) auxiliary battery terminal

6 kΩ or higher

A193-13 (CANL) - I26-16 (BAT)

NG

GO TO STEP 20

OK

18.

CHECK FOR SHORT TO +B IN CAN BUS LINE (NO. 9 GLOBAL CAN JUNCTION CONNECTOR - NO. 2 CAN JUNCTION CONNECTOR)

(a) Measure the resistance according to the value(s) in the table below.

*1

DLC3

-

-

*a

Front view of wire harness connector

(to No. 9 Global CAN Junction Connector)

*b

to No. 2 CAN Junction Connector

Standard Resistance:

Tester Connection

Condition

Specified Condition

A193-3 (CANH) - I26-16 (BAT)

Cable disconnected from negative (-) auxiliary battery terminal

6 kΩ or higher

A193-14 (CANL) - I26-16 (BAT)

NG

GO TO STEP 22

OK

19.

CHECK FOR SHORT TO +B IN CAN BUS LINE (NO. 9 GLOBAL CAN JUNCTION CONNECTOR - ELECTRIC BRAKE BOOSTER (BRAKE BOOSTER WITH MASTER CYLINDER ASSEMBLY))

(a) Measure the resistance according to the value(s) in the table below.

*1

DLC3

-

-

*a

Front view of wire harness connector

(to No. 9 Global CAN Junction Connector)

*b

to Electric Brake Booster (Brake Booster with Master Cylinder Assembly)

Standard Resistance:

Tester Connection

Condition

Specified Condition

A193-1 (CANH) - I26-16 (BAT)

Cable disconnected from negative (-) auxiliary battery terminal

6 kΩ or higher

A193-12 (CANL) - I26-16 (BAT)

OK

REPLACE NO. 9 GLOBAL CAN JUNCTION CONNECTOR

NG

GO TO STEP 21

20.

CHECK FOR SHORT TO +B IN CAN BUS LINE (NO. 9 GLOBAL CAN JUNCTION CONNECTOR - HYBRID VEHICLE CONTROL ECU)

(a) Disconnect the I249 hybrid vehicle control ECU connector.

(b) Measure the resistance according to the value(s) in the table below.

*1

DLC3

-

-

*a

Front view of wire harness connector

(to No. 9 Global CAN Junction Connector)

*b

to Hybrid Vehicle Control ECU

Standard Resistance:

Tester Connection

Condition

Specified Condition

A193-2 (CANH) - I26-16 (BAT)

Cable disconnected from negative (-) auxiliary battery terminal

6 kΩ or higher

A193-13 (CANL) - I26-16 (BAT)

OK

REPLACE HYBRID VEHICLE CONTROL ECU

NG

REPAIR OR REPLACE CAN MAIN BUS LINE OR CONNECTOR (NO. 9 GLOBAL CAN JUNCTION CONNECTOR - HYBRID VEHICLE CONTROL ECU)

21.

CHECK FOR SHORT TO +B IN CAN BUS LINE (NO. 9 GLOBAL CAN JUNCTION CONNECTOR - ELECTRIC BRAKE BOOSTER (BRAKE BOOSTER WITH MASTER CYLINDER ASSEMBLY))

(a) Disconnect the A189 electric brake booster (brake booster with master cylinder assembly) connector.

(b) Measure the resistance according to the value(s) in the table below.

*1

DLC3

-

-

*a

Front view of wire harness connector

(to No. 9 Global CAN Junction Connector)

*b

to Electric Brake Booster (Brake Booster with Master Cylinder Assembly)

Standard Resistance:

Tester Connection

Condition

Specified Condition

A193-1 (CANH) - I26-16 (BAT)

Cable disconnected from negative (-) auxiliary battery terminal

6 kΩ or higher

A193-12 (CANL) - I26-16 (BAT)

OK

REPLACE ELECTRIC BRAKE BOOSTER (BRAKE BOOSTER WITH MASTER CYLINDER ASSEMBLY)

NG

REPAIR OR REPLACE CAN BRANCH LINE OR CONNECTOR (NO. 9 GLOBAL CAN JUNCTION CONNECTOR - ELECTRIC BRAKE BOOSTER (BRAKE BOOSTER WITH MASTER CYLINDER ASSEMBLY))

22.

CHECK FOR SHORT TO +B IN CAN BUS LINE (NO. 2 CAN JUNCTION CONNECTOR - NO. 9 GLOBAL CAN JUNCTION CONNECTOR)

(a) Disconnect the No. 2 CAN junction connector.

(b) Measure the resistance according to the value(s) in the table below.

*1

DLC3

-

-

*a

Front view of wire harness connector

(to No. 2 CAN Junction Connector)

*b

to No. 9 Global CAN Junction Connector

Standard Resistance:

Tester Connection

Condition

Specified Condition

A194-4 (CANH) - I26-16 (BAT)

Cable disconnected from negative (-) auxiliary battery terminal

6 kΩ or higher

A194-8 (CANL) - I26-16 (BAT)

NG

REPAIR OR REPLACE CAN MAIN BUS LINE OR CONNECTOR (NO. 2 CAN JUNCTION CONNECTOR - NO. 9 GLOBAL CAN JUNCTION CONNECTOR)

OK

23.

CHECK FOR SHORT TO +B IN CAN BUS LINE (NO. 2 CAN JUNCTION CONNECTOR - HYBRID MOTOR CONTROL INVERTER ASSEMBLY)

(a) Measure the resistance according to the value(s) in the table below.

*1

DLC3

-

-

*a

Front view of wire harness connector

(to No. 2 CAN Junction Connector)

*b

to Hybrid Motor Control Inverter Assembly

Standard Resistance:

Tester Connection

Condition

Specified Condition

A194-1 (CANH) - I26-16 (BAT)

Cable disconnected from negative (-) auxiliary battery terminal

6 kΩ or higher

A194-5 (CANL) - I26-16 (BAT)

NG

GO TO STEP 26

OK

24.

CHECK FOR SHORT TO +B IN CAN BUS LINE (NO. 2 CAN JUNCTION CONNECTOR - ECM)

(a) Measure the resistance according to the value(s) in the table below.

*1

DLC3

-

-

*a

Front view of wire harness connector

(to No. 2 CAN Junction Connector)

*b

to ECM

Standard Resistance:

Tester Connection

Condition

Specified Condition

A194-3 (CANH) - I26-16 (BAT)

Cable disconnected from negative (-) auxiliary battery terminal

6 kΩ or higher

A194-7 (CANL) - I26-16 (BAT)

NG

GO TO STEP 27

OK

25.

CHECK FOR SHORT TO +B IN CAN BUS LINE (NO. 2 CAN JUNCTION CONNECTOR - SKID CONTROL ECU (BRAKE ACTUATOR ASSEMBLY))

(a) Measure the resistance according to the value(s) in the table below.

*1

DLC3

-

-

*a

Front view of wire harness connector

(to No. 2 CAN Junction Connector)

*b

to Skid Control ECU (Brake Actuator Assembly)

Standard Resistance:

Tester Connection

Condition

Specified Condition

A194-2 (CANH) - I26-16 (BAT)

Cable disconnected from negative (-) auxiliary battery terminal

6 kΩ or higher

A194-6 (CANL) - I26-16 (BAT)

OK

REPLACE NO. 2 CAN JUNCTION CONNECTOR

NG

GO TO STEP 28

26.

CHECK FOR SHORT TO +B IN CAN BUS LINE (NO. 2 CAN JUNCTION CONNECTOR - HYBRID MOTOR CONTROL INVERTER ASSEMBLY)

(a) Disconnect the A187 hybrid motor control inverter assembly connector.

(b) Measure the resistance according to the value(s) in the table below.

*1

DLC3

-

-

*a

Front view of wire harness connector

(to No. 4 CAN Junction Connector)

*b

to Hybrid Motor Control Inverter Assembly

Standard Resistance:

Tester Connection

Condition

Specified Condition

A194-1 (CANH) - I26-16 (BAT)

Cable disconnected from negative (-) auxiliary battery terminal

6 kΩ or higher

A194-5 (CANL) - I26-16 (BAT)

OK

REPLACE MG ECU (REPLACE HYBRID MOTOR CONTROL INVERTER ASSEMBLY)

NG

REPAIR OR REPLACE CAN BRANCH LINE OR CONNECTOR (NO. 2 CAN JUNCTION CONNECTOR - HYBRID MOTOR CONTROL INVERTER ASSEMBLY)

27.

CHECK FOR SHORT TO +B IN CAN BUS LINE (NO. 2 CAN JUNCTION CONNECTOR - ECM)

(a) Disconnect the A47 ECM connector.

(b) Measure the resistance according to the value(s) in the table below.

*1

DLC3

-

-

*a

Front view of wire harness connector

(to No. 2 CAN Junction Connector)

*b

to ECM

Standard Resistance:

Tester Connection

Condition

Specified Condition

A194-3 (CANH) - I26-16 (BAT)

Cable disconnected from negative (-) auxiliary battery terminal

6 kΩ or higher

A194-7 (CANL) - I26-16 (BAT)

OK

REPLACE ECM

NG

REPAIR OR REPLACE CAN BRANCH LINE OR CONNECTOR (NO. 2 CAN JUNCTION CONNECTOR - ECM)

28.

CHECK FOR SHORT TO +B IN CAN BUS LINE (NO. 2 CAN JUNCTION CONNECTOR - SKID CONTROL ECU (BRAKE ACTUATOR ASSEMBLY))

(a) Disconnect the A151 skid control ECU (brake actuator assembly) connector.

(b) Measure the resistance according to the value(s) in the table below.

*1

DLC3

-

-

*a

Front view of wire harness connector

(to No. 2 CAN Junction Connector)

*b

to Skid Control ECU (Brake Actuator Assembly)

Standard Resistance:

Tester Connection

Condition

Specified Condition

A194-2 (CANH) - I26-16 (BAT)

Cable disconnected from negative (-) auxiliary battery terminal

6 kΩ or higher

A194-6 (CANL) - I26-16 (BAT)

OK

REPLACE SKID CONTROL ECU (BRAKE ACTUATOR ASSEMBLY)

NG

REPAIR OR REPLACE CAN MAIN BUS LINE OR CONNECTOR (NO. 2 CAN JUNCTION CONNECTOR - SKID CONTROL ECU (BRAKE ACTUATOR ASSEMBLY))

29.

CHECK FOR SHORT IN CAN BUS LINES (NO. 9 GLOBAL CAN JUNCTION CONNECTOR - HYBRID VEHICLE CONTROL ECU)

(a) Disconnect the No. 9 Global CAN junction connector.

(b) Measure the resistance according to the value(s) in the table below.

*a

Front view of wire harness connector

(to No. 9 Global CAN Junction Connector)

*b

to Hybrid Vehicle Control ECU

Standard Resistance:

Tester Connection

Condition

Specified Condition

A193-2 (CANH) - A193-13 (CANL)

Cable disconnected from negative (-) auxiliary battery terminal

108 to 132 Ω

NG

GO TO STEP 32

OK

30.

CHECK FOR SHORT IN CAN BUS LINES (NO. 9 GLOBAL CAN JUNCTION CONNECTOR - NO. 2 CAN JUNCTION CONNECTOR)

(a) Measure the resistance according to the value(s) in the table below.

*a

Front view of wire harness connector

(to No. 9 Global CAN Junction Connector)

*b

to No. 2 CAN Junction Connector

Standard Resistance:

Tester Connection

Condition

Specified Condition

A193-3 (CANH) - A193-14 (CANL)

Cable disconnected from negative (-) auxiliary battery terminal

108 to 132 Ω

NG

GO TO STEP 34

OK

31.

CHECK FOR SHORT IN CAN BUS LINES (NO. 9 GLOBAL CAN JUNCTION CONNECTOR - ELECTRIC BRAKE BOOSTER (BRAKE BOOSTER WITH MASTER CYLINDER ASSEMBLY))

(a) Measure the resistance according to the value(s) in the table below.

*a

Front view of wire harness connector

(to No. 9 Global CAN Junction Connector)

*b

to Electric Brake Booster (Brake Booster with Master Cylinder Assembly)

Standard Resistance:

Tester Connection

Condition

Specified Condition

A193-1 (CANH) - A193-12 (CANL)

Cable disconnected from negative (-) auxiliary battery terminal

200 Ω or higher

OK

REPLACE NO. 9 GLOBAL CAN JUNCTION CONNECTOR

NG

GO TO STEP 33

32.

CHECK FOR SHORT IN CAN BUS LINES (NO. 9 GLOBAL CAN JUNCTION CONNECTOR - HYBRID VEHICLE CONTROL ECU)

(a) Disconnect the I249 hybrid vehicle control ECU connector.

(b) Measure the resistance according to the value(s) in the table below.

*a

Front view of wire harness connector

(to No. 9 Global CAN Junction Connector)

*b

to Hybrid Vehicle Control ECU

Standard Resistance:

Tester Connection

Condition

Specified Condition

A193-2 (CANH) - A193-13 (CANL)

Cable disconnected from negative (-) auxiliary battery terminal

1 MΩ or higher

OK

REPLACE HYBRID VEHICLE CONTROL ECU

NG

REPAIR OR REPLACE CAN MAIN BUS LINES OR CONNECTOR (NO. 9 GLOBAL CAN JUNCTION CONNECTOR - HYBRID VEHICLE CONTROL ECU)

33.

CHECK FOR SHORT IN CAN BUS LINES (NO. 9 GLOBAL CAN JUNCTION CONNECTOR - ELECTRIC BRAKE BOOSTER (BRAKE BOOSTER WITH MASTER CYLINDER ASSEMBLY))

(a) Disconnect the A189 electric brake booster (brake booster with master cylinder assembly) connector.

(b) Measure the resistance according to the value(s) in the table below.

*a

Front view of wire harness connector

(to No. 9 Global CAN Junction Connector)

*b

to Electric Brake Booster (Brake Booster with Master Cylinder Assembly)

Standard Resistance:

Tester Connection

Condition

Specified Condition

A193-1 (CANH) - A193-12 (CANL)

Cable disconnected from negative (-) auxiliary battery terminal

1 MΩ or higher

OK

REPLACE ELECTRIC BRAKE BOOSTER (BRAKE BOOSTER WITH MASTER CYLINDER ASSEMBLY)

NG

REPAIR OR REPLACE CAN BRANCH LINES OR CONNECTOR (NO. 9 GLOBAL CAN JUNCTION CONNECTOR - ELECTRIC BRAKE BOOSTER (BRAKE BOOSTER WITH MASTER CYLINDER ASSEMBLY))

34.

CHECK FOR SHORT IN CAN BUS LINES (NO. 2 CAN JUNCTION CONNECTOR - NO. 9 GLOBAL CAN JUNCTION CONNECTOR)

(a) Reconnect the A193 No. 9 Global CAN junction connector.

(b) Disconnect the No. 2 CAN junction connector.

(c) Measure the resistance according to the value(s) in the table below.

*a

Front view of wire harness connector

(to No. 2 CAN Junction Connector)

*b

to No. 9 Global CAN Junction Connector

Standard Resistance:

Tester Connection

Condition

Specified Condition

A194-4 (CANH) - A194-8 (CANL)

Cable disconnected from negative (-) auxiliary battery terminal

108 to 132 Ω

NG

REPAIR OR REPLACE CAN MAIN BUS LINES OR CONNECTOR (NO. 2 CAN JUNCTION CONNECTOR - NO. 9 GLOBAL CAN JUNCTION CONNECTOR)

OK

35.

CHECK FOR SHORT IN CAN BUS LINES (NO. 2 CAN JUNCTION CONNECTOR - HYBRID MOTOR CONTROL INVERTER ASSEMBLY)

(a) Measure the resistance according to the value(s) in the table below.

*a

Front view of wire harness connector

(to No. 2 CAN Junction Connector)

*b

to Hybrid Motor Control Inverter Assembly

Standard Resistance:

Tester Connection

Condition

Specified Condition

A194-1 (CANH) - A194-5 (CANL)

Cable disconnected from negative (-) auxiliary battery terminal

200 Ω or higher

NG

GO TO STEP 38

OK

36.

CHECK FOR SHORT IN CAN BUS LINES (NO. 2 CAN JUNCTION CONNECTOR - ECM)

(a) Measure the resistance according to the value(s) in the table below.

*a

Front view of wire harness connector

(to No. 2 CAN Junction Connector)

*b

to ECM

Standard Resistance:

Tester Connection

Condition

Specified Condition

A194-3 (CANH) - A194-7 (CANL)

Cable disconnected from negative (-) auxiliary battery terminal

200 Ω or higher

NG

GO TO STEP 39

OK

37.

CHECK FOR SHORT IN CAN BUS LINES (NO. 2 CAN JUNCTION CONNECTOR - SKID CONTROL ECU (BRAKE ACTUATOR ASSEMBLY))

(a) Measure the resistance according to the value(s) in the table below.

*a

Front view of wire harness connector

(to No. 2 CAN Junction Connector)

*b

to Skid Control ECU (Brake Actuator Assembly)

Standard Resistance:

Tester Connection

Condition

Specified Condition

A194-2 (CANH) - A194-6 (CANL)

Cable disconnected from negative (-) auxiliary battery terminal

108 to 132 Ω

OK

REPLACE NO. 2 CAN JUNCTION CONNECTOR

NG

GO TO STEP 40

38.

CHECK FOR SHORT IN CAN BUS LINES (NO. 2 CAN JUNCTION CONNECTOR - HYBRID MOTOR CONTROL INVERTER ASSEMBLY)

(a) Disconnect the A187 hybrid motor control inverter assembly connector.

(b) Measure the resistance according to the value(s) in the table below.

*a

Front view of wire harness connector

(to No. 2 CAN Junction Connector)

*b

to Hybrid Motor Control Inverter Assembly

Standard Resistance:

Tester Connection

Condition

Specified Condition

A194-1 (CANH) - A194-5 (CANL)

Cable disconnected from negative (-) auxiliary battery terminal

1 MΩ or higher

OK

REPLACE MG ECU (REPLACE HYBRID MOTOR CONTROL INVERTER ASSEMBLY)

NG

REPAIR OR REPLACE CAN BRANCH LINES OR CONNECTOR (NO. 2 CAN JUNCTION CONNECTOR - HYBRID MOTOR CONTROL INVERTER ASSEMBLY)

39.

CHECK FOR SHORT IN CAN BUS LINES (NO. 2 CAN JUNCTION CONNECTOR - ECM)

(a) Disconnect the A47 ECM connector.

(b) Measure the resistance according to the value(s) in the table below.

*a

Front view of wire harness connector

(to No. 2 CAN Junction Connector)

*b

to ECM

Standard Resistance:

Tester Connection

Condition

Specified Condition

A194-3 (CANH) - A194-7 (CANL)

Cable disconnected from negative (-) auxiliary battery terminal

1 MΩ or higher

OK

REPLACE ECM

NG

REPAIR OR REPLACE CAN BRANCH LINES OR CONNECTOR (NO. 2 CAN JUNCTION CONNECTOR - ECM)

40.

CHECK FOR SHORT IN CAN BUS LINES (NO. 2 CAN JUNCTION CONNECTOR - SKID CONTROL ECU (BRAKE ACTUATOR ASSEMBLY))

(a) Disconnect the A151 skid control ECU (brake actuator assembly) connector.

(b) Measure the resistance according to the value(s) in the table below.

*a

Front view of wire harness connector

(to No. 2 CAN Junction Connector)

*b

to Skid Control ECU (Brake Actuator Assembly)

Standard Resistance:

Tester Connection

Condition

Specified Condition

A194-2 (CANH) - A194-6 (CANL)

Cable disconnected from negative (-) auxiliary battery terminal

1 MΩ or higher

OK

REPLACE SKID CONTROL ECU (BRAKE ACTUATOR ASSEMBLY)

NG

REPAIR OR REPLACE CAN MAIN BUS LINES OR CONNECTOR (NO. 2 CAN JUNCTION CONNECTOR - SKID CONTROL ECU (BRAKE ACTUATOR ASSEMBLY))

41.

CHECK FOR OPEN IN CAN MAIN BUS LINES (HYBRID VEHICLE CONTROL ECU)

(a) Disconnect the hybrid vehicle control ECU connector.

(b) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

I249-50 (CA3P) - I249-49 (CA3N)

Cable disconnected from negative (-) auxiliary battery terminal

108 to 132 Ω

*a

Front view of wire harness connector

(to Hybrid Vehicle Control ECU)

OK

REPLACE HYBRID VEHICLE CONTROL ECU

NG

42.

CHECK FOR OPEN IN CAN MAIN BUS LINES (NO. 9 GLOBAL CAN JUNCTION CONNECTOR - HYBRID VEHICLE CONTROL ECU)

(a) Reconnect the I249 hybrid vehicle control ECU connector.

(b) Disconnect the No. 9 CAN junction connector.

(c) Measure the resistance according to the value(s) in the table below.

*a

Front view of wire harness connector

(to No. 9 Global CAN Junction Connector)

*b

to Hybrid Vehicle Control ECU

Standard Resistance:

Tester Connection

Condition

Specified Condition

A193-2 (CANH) - A193-13 (CANL)

Cable disconnected from negative (-) auxiliary battery terminal

108 to 132 Ω

NG

REPAIR OR REPLACE CAN MAIN BUS LINES OR CONNECTOR (NO. 9 GLOBAL CAN JUNCTION CONNECTOR - HYBRID VEHICLE CONTROL ECU)

OK

43.

CHECK FOR OPEN IN CAN MAIN BUS LINES (NO. 9 GLOBAL CAN JUNCTION CONNECTOR - NO. 2 CAN JUNCTION CONNECTOR)

(a) Measure the resistance according to the value(s) in the table below.

*a

Front view of wire harness connector

(to No. 9 Global CAN Junction Connector)

*b

to No. 2 CAN Junction Connector

Standard Resistance:

Tester Connection

Condition

Specified Condition

A193-3 (CANH) - A193-14 (CANL)

Cable disconnected from negative (-) auxiliary battery terminal

108 to 132 Ω

OK

REPLACE NO. 9 GLOBAL CAN JUNCTION CONNECTOR

NG

44.

CHECK FOR OPEN IN CAN MAIN BUS LINES (NO. 2 CAN JUNCTION CONNECTOR - NO. 9 GLOBAL CAN JUNCTION CONNECTOR)

(a) Reconnect the A193 No. 9 Global CAN junction connector.

(b) Disconnect the No. 2 CAN junction connector.

(c) Measure the resistance according to the value(s) in the table below.

*a

Front view of wire harness connector

(to No. 2 CAN Junction Connector)

*b

to No. 9 Global CAN Junction Connector

Standard Resistance:

Tester Connection

Condition

Specified Condition

A194-4 (CANH) - A194-8 (CANL)

Cable disconnected from negative (-) auxiliary battery terminal

108 to 132 Ω

NG

REPAIR OR REPLACE CAN MAIN BUS LINES OR CONNECTOR (NO. 2 CAN JUNCTION CONNECTOR - NO. 9 GLOBAL CAN JUNCTION CONNECTOR)

OK

45.

CHECK FOR OPEN IN CAN MAIN BUS LINES (NO. 2 CAN JUNCTION CONNECTOR - SKID CONTROL ECU (BRAKE ACTUATOR ASSEMBLY))

(a) Measure the resistance according to the value(s) in the table below.

*a

Front view of wire harness connector

(to No. 2 CAN Junction Connector)

*b

to Skid Control ECU (Brake Actuator Assembly)

Standard Resistance:

Tester Connection

Condition

Specified Condition

A194-2 (CANH) - A194-6 (CANL)

Cable disconnected from negative (-) auxiliary battery terminal

108 to 132 Ω

OK

REPLACE NO. 2 CAN JUNCTION CONNECTOR

NG

46.

CHECK FOR OPEN IN CAN MAIN BUS LINES (SKID CONTROL ECU (BRAKE ACTUATOR ASSEMBLY))

(a) Reconnect the A194 No. 2 CAN junction connector.

(b) Disconnect the skid control ECU (brake actuator assembly) connector.

(c) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

A151-11 (CA2H) - A151-25 (CA2L)

Cable disconnected from negative (-) auxiliary battery terminal

108 to 132 Ω

*a

Front view of wire harness connector

(to Skid Control ECU (Brake Actuator Assembly))

OK

REPLACE SKID CONTROL ECU (BRAKE ACTUATOR ASSEMBLY)

NG

REPAIR OR REPLACE CAN MAIN BUS LINES OR CONNECTOR (SKID CONTROL ECU (BRAKE ACTUATOR ASSEMBLY) - NO. 2 CAN JUNCTION CONNECTOR)

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