Toyota Corolla Cross Owners & Service Manuals

Toyota Corolla Cross: Lost Communication with Hybrid/EV Battery Energy Control Module "A" Missing Message (U011187,U01BD87,U115087,U117B87)

Toyota Corolla Cross (2022-2024) Service Manual / Power Source & Network / Networking / Can Communication System (for Hev Model) / Lost Communication with Hybrid/EV Battery Energy Control Module "A" Missing Message (U011187,U01BD87,U115087,U117B87)

DESCRIPTION

DTC No.

Detection Item

DTC Detection Condition

Trouble Area

Note

U011187

Lost Communication with Hybrid/EV Battery Energy Control Module "A" Missing Message

Communication stops between the hybrid vehicle control ECU and the battery ECU assembly.

  • CAN main/branch bus lines or connector
  • Hybrid vehicle control ECU
  • Battery ECU assembly
  • No. 3 CAN junction connector

DTC Output from

  • Hybrid vehicle control ECU

U01BD87

Lost Communication with DC/DC Converter Control Module "C" Missing Message

Communication stops between the hybrid vehicle control ECU and the hybrid motor control inverter assembly.

  • CAN main/branch bus lines or connector
  • Hybrid vehicle control ECU
  • Hybrid motor control inverter assembly
  • No. 3 CAN junction connector

DTC Output from

  • Hybrid vehicle control ECU

U115087

Lost Communication with Hybrid Powertrain Control Module (Hybrid/EV Battery Local Bus) Missing Message

Communication stops between the battery ECU assembly and the hybrid vehicle control ECU.

  • CAN main/branch bus lines or connector
  • Battery ECU assembly
  • Hybrid vehicle control ECU
  • No. 3 CAN junction connector

DTC Output from

  • Battery ECU assembly

U117B87

Lost Communication with Hybrid/EV Battery Energy Control Module "A" (ch2) Missing Message

Communication stops between the hybrid vehicle control ECU and the battery ECU assembly.

  • CAN main/branch bus lines or connector
  • Hybrid vehicle control ECU
  • Battery ECU assembly
  • No. 3 CAN junction connector

DTC Output from

  • Hybrid vehicle control ECU

WIRING DIAGRAM

CAUTION / NOTICE / HINT

CAUTION:

  • When performing the confirmation driving pattern, obey all speed limits and traffic laws.
  • Before the following operations are conducted, take precautions to prevent electric shock by turning the power switch off, wearing insulated gloves, and removing the service plug grip from HV battery.
    • Inspecting the high-voltage system
    • Disconnecting the low voltage connector of the hybrid motor control inverter assembly
    • Disconnecting the low voltage connector of the HV battery
  • To prevent electric shock, make sure to remove the service plug grip to cut off the high voltage circuit before servicing the vehicle.
  • After removing the service plug grip from the HV battery, put it in your pocket to prevent other technicians from accidentally reconnecting it while you are working on the high-voltage system.
  • After removing the service plug grip, wait for at least 10 minutes before touching any of the high-voltage connectors or terminals. After waiting for 10 minutes, check the voltage at the terminals in the inspection point in the inverter with converter assembly. The voltage should be 0 V before beginning work.

    Click here

    HINT:

    Waiting for at least 10 minutes is required to discharge the high-voltage capacitor inside the hybrid motor control inverter assembly.

    *a

    Without waiting for 10 minutes

NOTICE:

  • Because the order of diagnosis is important to allow correct diagnosis, make sure to begin troubleshooting using How to Proceed with Troubleshooting when CAN communication system related DTCs are output.

    Click here

  • Before measuring the resistance of the CAN bus, turn the ignition switch off and leave the vehicle for 1 minute or more without operating the key or any switches, or opening or closing the doors. After that, disconnect the cable from the negative (-) auxiliary battery terminal and leave the vehicle for 1 minute or more before measuring the resistance.
  • After the ignition switch is turned off, there may be a waiting time before disconnecting the negative (-) auxiliary battery terminal.

    Click here

  • When disconnecting and reconnecting the auxiliary battery.

    HINT:

    When disconnecting and reconnecting the auxiliary battery, there is an automatic learning function that completes learning when the respective system is used.

    Click here

  • Some parts must be initialized and set when replacing or removing and installing parts.

    Click here

  • After performing repairs, perform the DTC check procedure and confirm that the DTCs are not output again.

    DTC check procedure: Turn the ignition switch to ON and wait for 1 minute or more. Then operate the suspected malfunctioning system and drive the vehicle at 60 km/h (37 mph) or more for 5 minutes or more.

  • After the repair, perform the CAN bus check and check that all the ECUs and sensors connected to the CAN communication system are displayed as normal.

    Click here

  • Before replacing the hybrid vehicle control ECU, refer to Registration.

    Click here

HINT:

  • Before disconnecting related connectors for inspection, push in on each connector body to check that the connector is not loose or disconnected.
  • When a connector is disconnected, check that the terminals and connector body are not cracked, deformed or corroded.

PROCEDURE

1.

RECONFIRM DTC OUTPUT

(a) Check for DTCs.

Powertrain > Hybrid Control > Trouble Codes Powertrain > HV Battery > Trouble Codes
Result

Proceed to

Only DTC U01BD87 is output

A

DTC U011187, P01BD87, P115087 and/or P117B87 are output

B

B

GO TO STEP 5

A

2.

CHECK FOR OPEN IN CAN BUS LINES (HYBRID MOTOR CONTROL INVERTER ASSEMBLY BRANCH LINE)

CAUTION:

Be sure to wear insulated gloves.

(a) Check that the service plug grip is not installed.

NOTICE:

After removing the service plug grip, do not turn the ignition switch to ON (READY), unless instructed by the repair manual because this may cause a malfunction.

(b) Disconnect the cable from the negative (-) auxiliary battery terminal.

(c) Disconnect the hybrid motor control inverter assembly connector.

(d) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

A188-5 (CNH) - A188-4 (CNL)

Cable disconnected from negative (-) auxiliary battery terminal

54 to 69 Ω

*a

Front view of wire harness connector

(to Hybrid Motor Control Inverter Assembly)

NG

REPAIR OR REPLACE CAN BRANCH LINES OR CONNECTOR (HYBRID MOTOR CONTROL INVERTER ASSEMBLY)

OK

3.

CHECK HARNESS AND CONNECTOR (POWER SOURCE CIRCUIT)

(a) Reconnect the cable to the negative (-) auxiliary battery terminal.

(b) Measure the voltage according to the value(s) in the table below.

Standard Voltage:

Tester Connection

Switch Condition

Specified Condition

A188-3 (IGCT) - Body ground

Ignition switch ON

Same as auxiliary battery voltage

*a

Front view of wire harness connector

(to Hybrid Motor Control Inverter Assembly)

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR (POWER SOURCE CIRCUIT)

OK

4.

CHECK AMD TERMINAL VOLTAGE

(a) Measure the voltage according to the value(s) in the table below.

Standard Voltage:

Tester Connection

Switch Condition

Specified Condition

D1-1 (AMD) - Body ground

Ignition switch off

Same as auxiliary battery voltage

*1

AMD Terminal (Hybrid Motor Control Inverter Assembly Side)

*2

AMD Terminal (No. 1 Engine Room Relay Block and No. 1 Junction Block Assembly Side)

*a

D1-1 (AMD)

OK

REPLACE MG ECU (REPLACE HYBRID MOTOR CONTROL INVERTER ASSEMBLY)

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR (POWER SOURCE CIRCUIT)

5.

CHECK FOR OPEN IN CAN MAIN BUS LINES

(a) Disconnect the cable from the negative (-) auxiliary battery terminal.

(b) Measure the resistance according to the value(s) in the table below.

*a

Component with harness connected

(Hybrid Vehicle Control ECU)

-

-

Standard Resistance:

Tester Connection

Condition

Specified Condition

I249-9 (CA4H) - I249-22 (CA4L)

Cable disconnected from negative (-) auxiliary battery terminal

Below 70 Ω

NG

GO TO STEP 27

OK

6.

CHECK FOR SHORT IN CAN BUS LINES

(a) Measure the resistance according to the value(s) in the table below.

*a

Component with harness connected

(Hybrid Vehicle Control ECU)

-

-

Standard Resistance:

Tester Connection

Condition

Specified Condition

I249-9 (CA4H) - I249-22 (CA4L)

Cable disconnected from negative (-) auxiliary battery terminal

54 Ω or higher

NG

GO TO STEP 21

OK

7.

CHECK FOR SHORT TO +B IN CAN BUS LINE

(a) Measure the resistance according to the value(s) in the table below.

*a

Component with harness connected

(Hybrid Vehicle Control ECU)

-

-

Standard Resistance:

Tester Connection

Condition

Specified Condition

I249-9 (CA4H) - I249-13 (BATT)

Cable disconnected from negative (-) auxiliary battery terminal

6 kΩ or higher

I249-22 (CA4L) - I249-13 (BATT)

Cable disconnected from negative (-) auxiliary battery terminal

6 kΩ or higher

NG

GO TO STEP 15

OK

8.

CHECK FOR SHORT TO GND IN CAN BUS LINE

(a) Measure the resistance according to the value(s) in the table below.

*a

Component with harness connected

(Hybrid Vehicle Control ECU)

-

-

Standard Resistance:

Tester Connection

Condition

Specified Condition

I249-9 (CA4H) - A192-24 (E12)

Cable disconnected from negative (-) auxiliary battery terminal

200 Ω or higher

I249-22 (CA4L) - A192-24 (E12)

Cable disconnected from negative (-) auxiliary battery terminal

200 Ω or higher

OK

INSPECT FOR INTERMITTENT PROBLEMS

NG

9.

CHECK FOR SHORT TO GND IN CAN BUS LINE (NO. 3 CAN JUNCTION CONNECTOR - HYBRID VEHICLE CONTROL ECU)

(a) Disconnect the No. 3 CAN junction connector.

(b) Measure the resistance according to the value(s) in the table below.

*1

DLC3

-

-

*a

Front view of wire harness connector

(to No. 3 CAN Junction Connector)

*b

to Hybrid Vehicle Control ECU

Standard Resistance:

Tester Connection

Condition

Specified Condition

A195-2 (CANH) - I26-4 (CG)

Cable disconnected from negative (-) auxiliary battery terminal

200 Ω or higher

A195-13 (CANL) - I26-4 (CG)

Cable disconnected from negative (-) auxiliary battery terminal

200 Ω or higher

NG

GO TO STEP 12

OK

10.

CHECK FOR SHORT TO GND IN CAN BUS LINE (NO. 3 CAN JUNCTION CONNECTOR - HYBRID MOTOR CONTROL INVERTER ASSEMBLY)

(a) Measure the resistance according to the value(s) in the table below.

*1

DLC3

-

-

*a

Front view of wire harness connector

(to No. 3 CAN Junction Connector)

*b

to Hybrid Motor Control Inverter Assembly

Standard Resistance:

Tester Connection

Condition

Specified Condition

A195-3 (CANH) - I26-4 (CG)

Cable disconnected from negative (-) auxiliary battery terminal

200 Ω or higher

A195-14 (CANL) - I26-4 (CG)

Cable disconnected from negative (-) auxiliary battery terminal

200 Ω or higher

NG

GO TO STEP 13

OK

11.

CHECK FOR SHORT TO GND IN CAN BUS LINE (NO. 3 CAN JUNCTION CONNECTOR - BATTERY ECU ASSEMBLY)

(a) Measure the resistance according to the value(s) in the table below.

*1

DLC3

-

-

*a

Front view of wire harness connector

(to No. 3 CAN Junction Connector)

*b

to Battery ECU Assembly

Standard Resistance:

Tester Connection

Condition

Specified Condition

A195-4 (CANH) - I26-4 (CG)

Cable disconnected from negative (-) auxiliary battery terminal

200 Ω or higher

A195-15 (CANL) - I26-4 (CG)

Cable disconnected from negative (-) auxiliary battery terminal

200 Ω or higher

OK

REPLACE NO. 3 CAN JUNCTION CONNECTOR

NG

GO TO STEP 14

12.

CHECK FOR SHORT TO GND IN CAN BUS LINE (NO. 3 CAN JUNCTION CONNECTOR - HYBRID VEHICLE CONTROL ECU)

(a) Disconnect the I249 hybrid vehicle control ECU connector.

(b) Measure the resistance according to the value(s) in the table below.

*1

DLC3

-

-

*a

Front view of wire harness connector

(to No. 3 CAN Junction Connector)

*b

to Hybrid Vehicle Control ECU

Standard Resistance:

Tester Connection

Condition

Specified Condition

A195-2 (CANH) - I26-4 (CG)

Cable disconnected from negative (-) auxiliary battery terminal

200 Ω or higher

A195-13 (CANL) - I26-4 (CG)

Cable disconnected from negative (-) auxiliary battery terminal

200 Ω or higher

OK

REPLACE HYBRID VEHICLE CONTROL ECU

NG

REPAIR OR REPLACE CAN MAIN BUS LINE OR CONNECTOR (NO. 3 CAN JUNCTION CONNECTOR - HYBRID VEHICLE CONTROL ECU)

13.

CHECK FOR SHORT TO GND IN CAN BUS LINE (NO. 3 CAN JUNCTION CONNECTOR - HYBRID MOTOR CONTROL INVERTER ASSEMBLY)

CAUTION:

Be sure to wear insulated gloves.

(a) Check that the service plug grip is not installed.

NOTICE:

After removing the service plug grip, do not turn the ignition switch to ON (READY), unless instructed by the repair manual because this may cause a malfunction.

(b) Disconnect the A188 hybrid motor control inverter assembly connector.

(c) Measure the resistance according to the value(s) in the table below.

*1

DLC3

-

-

*a

Front view of wire harness connector

(to No. 3 CAN Junction Connector)

*b

to Hybrid Motor Control Inverter Assembly

Standard Resistance:

Tester Connection

Condition

Specified Condition

A195-3 (CANH) - I26-4 (CG)

Cable disconnected from negative (-) auxiliary battery terminal

200 Ω or higher

A195-14 (CANL) - I26-4 (CG)

Cable disconnected from negative (-) auxiliary battery terminal

200 Ω or higher

OK

REPLACE MG ECU (REPLACE HYBRID MOTOR CONTROL INVERTER ASSEMBLY)

NG

REPAIR OR REPLACE CAN BRANCH LINE OR CONNECTOR (NO. 3 CAN JUNCTION CONNECTOR - HYBRID MOTOR CONTROL INVERTER ASSEMBLY)

14.

CHECK FOR SHORT TO GND IN CAN BUS LINE (NO. 3 CAN JUNCTION CONNECTOR - BATTERY ECU ASSEMBLY)

CAUTION:

Be sure to wear insulated gloves.

(a) Check that the service plug grip is not installed.

NOTICE:

After removing the service plug grip, do not turn the ignition switch to ON (READY), unless instructed by the repair manual because this may cause a malfunction.

(b) Disconnect the O211 battery ECU assembly connector.

(c) Measure the resistance according to the value(s) in the table below.

*1

DLC3

-

-

*a

Front view of wire harness connector

(to No. 3 CAN Junction Connector)

*b

to Battery ECU Assembly

Standard Resistance:

Tester Connection

Condition

Specified Condition

A195-4 (CANH) - I26-4 (CG)

Cable disconnected from negative (-) auxiliary battery terminal

200 Ω or higher

A195-15 (CANL) - I26-4 (CG)

Cable disconnected from negative (-) auxiliary battery terminal

200 Ω or higher

OK

REPLACE BATTERY ECU ASSEMBLY

NG

REPAIR OR REPLACE CAN MAIN BUS LINE OR CONNECTOR (NO. 3 CAN JUNCTION CONNECTOR - BATTERY ECU ASSEMBLY)

15.

CHECK FOR SHORT TO +B IN CAN BUS LINE (NO. 3 CAN JUNCTION CONNECTOR - HYBRID VEHICLE CONTROL ECU)

(a) Disconnect the No. 3 CAN junction connector.

(b) Measure the resistance according to the value(s) in the table below.

*1

DLC3

-

-

*a

Front view of wire harness connector

(to No. 3 CAN Junction Connector)

*b

to Hybrid Vehicle Control ECU

Standard Resistance:

Tester Connection

Condition

Specified Condition

A195-2 (CANH) - I26-16 (BAT)

Cable disconnected from negative (-) auxiliary battery terminal

6 kΩ or higher

A195-13 (CANL) - I26-16 (BAT)

Cable disconnected from negative (-) auxiliary battery terminal

6 kΩ or higher

NG

GO TO STEP 18

OK

16.

CHECK FOR SHORT TO +B IN CAN BUS LINE (NO. 3 CAN JUNCTION CONNECTOR - HYBRID MOTOR CONTROL INVERTER ASSEMBLY)

(a) Measure the resistance according to the value(s) in the table below.

*1

DLC3

-

-

*a

Front view of wire harness connector

(to No. 3 CAN Junction Connector)

*b

to Hybrid Motor Control Inverter Assembly

Standard Resistance:

Tester Connection

Condition

Specified Condition

A195-3 (CANH) - I26-16 (BAT)

Cable disconnected from negative (-) auxiliary battery terminal

6 kΩ or higher

A195-14 (CANL) - I26-16 (BAT)

Cable disconnected from negative (-) auxiliary battery terminal

6 kΩ or higher

NG

GO TO STEP 19

OK

17.

CHECK FOR SHORT TO +B IN CAN BUS LINE (NO. 3 CAN JUNCTION CONNECTOR - BATTERY ECU ASSEMBLY)

(a) Measure the resistance according to the value(s) in the table below.

*1

DLC3

-

-

*a

Front view of wire harness connector

(to No. 3 CAN Junction Connector)

*b

to Battery ECU Assembly

Standard Resistance:

Tester Connection

Condition

Specified Condition

A195-4 (CANH) - I26-16 (BAT)

Cable disconnected from negative (-) auxiliary battery terminal

6 kΩ or higher

A195-15 (CANL) - I26-16 (BAT)

Cable disconnected from negative (-) auxiliary battery terminal

6 kΩ or higher

OK

REPLACE NO. 3 CAN JUNCTION CONNECTOR

NG

GO TO STEP 20

18.

CHECK FOR SHORT TO +B IN CAN BUS LINE (NO. 3 CAN JUNCTION CONNECTOR - HYBRID VEHICLE CONTROL ECU)

(a) Disconnect the I249 hybrid vehicle control ECU connector.

(b) Measure the resistance according to the value(s) in the table below.

*1

DLC3

-

-

*a

Front view of wire harness connector

(to No. 3 CAN Junction Connector)

*b

to Hybrid Vehicle Control ECU

Standard Resistance:

Tester Connection

Condition

Specified Condition

A195-2 (CANH) - I26-16 (BAT)

Cable disconnected from negative (-) auxiliary battery terminal

6 kΩ or higher

A195-13 (CANL) - I26-16 (BAT)

Cable disconnected from negative (-) auxiliary battery terminal

6 kΩ or higher

OK

REPLACE HYBRID VEHICLE CONTROL ECU

NG

REPAIR OR REPLACE CAN MAIN BUS LINE OR CONNECTOR (NO. 3 CAN JUNCTION CONNECTOR - HYBRID VEHICLE CONTROL ECU)

19.

CHECK FOR SHORT TO +B IN CAN BUS LINE (NO. 3 CAN JUNCTION CONNECTOR - HYBRID MOTOR CONTROL INVERTER ASSEMBLY)

CAUTION:

Be sure to wear insulated gloves.

(a) Check that the service plug grip is not installed.

NOTICE:

After removing the service plug grip, do not turn the ignition switch to ON (READY), unless instructed by the repair manual because this may cause a malfunction.

(b) Disconnect the A188 hybrid motor control inverter assembly connector.

(c) Measure the resistance according to the value(s) in the table below.

*1

DLC3

-

-

*a

Front view of wire harness connector

(to No. 3 CAN Junction Connector)

*b

to Hybrid Motor Control Inverter Assembly

Standard Resistance:

Tester Connection

Condition

Specified Condition

A195-3 (CANH) - I26-16 (BAT)

Cable disconnected from negative (-) auxiliary battery terminal

6 kΩ or higher

A195-14 (CANL) - I26-16 (BAT)

Cable disconnected from negative (-) auxiliary battery terminal

6 kΩ or higher

OK

REPLACE MG ECU (REPLACE HYBRID MOTOR CONTROL INVERTER ASSEMBLY)

NG

REPAIR OR REPLACE CAN BRANCH LINE OR CONNECTOR (NO. 3 CAN JUNCTION CONNECTOR - HYBRID MOTOR CONTROL INVERTER ASSEMBLY)

20.

CHECK FOR SHORT TO +B IN CAN BUS LINE (NO. 3 CAN JUNCTION CONNECTOR - BATTERY ECU ASSEMBLY)

CAUTION:

Be sure to wear insulated gloves.

(a) Check that the service plug grip is not installed.

NOTICE:

After removing the service plug grip, do not turn the ignition switch to ON (READY), unless instructed by the repair manual because this may cause a malfunction.

(b) Disconnect the O211 battery ECU assembly connector.

(c) Measure the resistance according to the value(s) in the table below.

*1

DLC3

-

-

*a

Front view of wire harness connector

(to No. 3 CAN Junction Connector)

*b

to Battery ECU Assembly

Standard Resistance:

Tester Connection

Condition

Specified Condition

A195-4 (CANH) - I26-16 (BAT)

Cable disconnected from negative (-) auxiliary battery terminal

6 kΩ or higher

A195-15 (CANL) - I26-16 (BAT)

Cable disconnected from negative (-) auxiliary battery terminal

6 kΩ or higher

OK

REPLACE BATTERY ECU ASSEMBLY

NG

REPAIR OR REPLACE CAN MAIN BUS LINE OR CONNECTOR (NO. 3 CAN JUNCTION CONNECTOR - BATTERY ECU ASSEMBLY)

21.

CHECK FOR SHORT IN CAN BUS LINES (NO. 3 CAN JUNCTION CONNECTOR - HYBRID VEHICLE CONTROL ECU)

(a) Disconnect the No. 3 CAN junction connector.

(b) Measure the resistance according to the value(s) in the table below.

*a

Front view of wire harness connector

(to No. 3 CAN Junction Connector)

*b

to Hybrid Vehicle Control ECU

Standard Resistance:

Tester Connection

Condition

Specified Condition

A195-2 (CANH) - A195-13 (CANL)

Cable disconnected from negative (-) auxiliary battery terminal

108 to 132 Ω

NG

GO TO STEP 24

OK

22.

CHECK FOR SHORT IN CAN BUS LINES (NO. 3 CAN JUNCTION CONNECTOR - HYBRID MOTOR CONTROL INVERTER ASSEMBLY)

(a) Measure the resistance according to the value(s) in the table below.

*a

Front view of wire harness connector

(to No. 3 CAN Junction Connector)

*b

to Hybrid Motor Control Inverter Assembly

Standard Resistance:

Tester Connection

Condition

Specified Condition

A195-3 (CANH) - A195-14 (CANL)

Cable disconnected from negative (-) auxiliary battery terminal

200 Ω or higher

NG

GO TO STEP 25

OK

23.

CHECK FOR SHORT IN CAN BUS LINES (NO. 3 CAN JUNCTION CONNECTOR - BATTERY ECU ASSEMBLY)

(a) Measure the resistance according to the value(s) in the table below.

*a

Front view of wire harness connector

(to No. 3 CAN Junction Connector)

*b

to Battery ECU Assembly

Standard Resistance:

Tester Connection

Condition

Specified Condition

A195-4 (CANH) - A195-15 (CANL)

Cable disconnected from negative (-) auxiliary battery terminal

108 to 132 Ω

OK

REPLACE NO. 3 CAN JUNCTION CONNECTOR

NG

GO TO STEP 26

24.

CHECK FOR SHORT IN CAN BUS LINES (NO. 3 CAN JUNCTION CONNECTOR - HYBRID VEHICLE CONTROL ECU)

(a) Disconnect the I249 hybrid vehicle control ECU connector.

(b) Measure the resistance according to the value(s) in the table below.

*a

Front view of wire harness connector

(to No. 3 CAN Junction Connector)

*b

to Hybrid Vehicle Control ECU

Standard Resistance:

Tester Connection

Condition

Specified Condition

A195-2 (CANH) - A195-13 (CANL)

Cable disconnected from negative (-) auxiliary battery terminal

1 MΩ or higher

OK

REPLACE HYBRID VEHICLE CONTROL ECU

NG

REPAIR OR REPLACE CAN MAIN BUS LINES OR CONNECTOR (NO. 3 CAN JUNCTION CONNECTOR - HYBRID VEHICLE CONTROL ECU)

25.

CHECK FOR SHORT IN CAN BUS LINES (NO. 3 CAN JUNCTION CONNECTOR - HYBRID MOTOR CONTROL INVERTER ASSEMBLY)

CAUTION:

Be sure to wear insulated gloves.

(a) Check that the service plug grip is not installed.

NOTICE:

After removing the service plug grip, do not turn the ignition switch to ON (READY), unless instructed by the repair manual because this may cause a malfunction.

(b) Disconnect the A188 hybrid motor control inverter assembly connector.

(c) Measure the resistance according to the value(s) in the table below.

*a

Front view of wire harness connector

(to No. 3 CAN Junction Connector)

*b

to Hybrid Motor Control Inverter Assembly

Standard Resistance:

Tester Connection

Condition

Specified Condition

A195-3 (CANH) - A195-14 (CANL)

Cable disconnected from negative (-) auxiliary battery terminal

1 MΩ or higher

OK

REPLACE MG ECU (REPLACE HYBRID MOTOR CONTROL INVERTER ASSEMBLY)

NG

REPAIR OR REPLACE CAN BRANCH LINES OR CONNECTOR (NO. 3 CAN JUNCTION CONNECTOR - HYBRID MOTOR CONTROL INVERTER ASSEMBLY)

26.

CHECK FOR SHORT IN CAN BUS LINES (NO. 3 CAN JUNCTION CONNECTOR - BATTERY ECU ASSEMBLY)

CAUTION:

Be sure to wear insulated gloves.

(a) Check that the service plug grip is not installed.

NOTICE:

After removing the service plug grip, do not turn the ignition switch to ON (READY), unless instructed by the repair manual because this may cause a malfunction.

(b) Disconnect the O211 battery ECU assembly connector.

(c) Measure the resistance according to the value(s) in the table below.

*a

Front view of wire harness connector

(to No. 3 CAN Junction Connector)

*b

to Battery ECU Assembly

Standard Resistance:

Tester Connection

Condition

Specified Condition

A195-4 (CANH) - A195-15 (CANL)

Cable disconnected from negative (-) auxiliary battery terminal

1 MΩ or higher

OK

REPLACE BATTERY ECU ASSEMBLY

NG

REPAIR OR REPLACE CAN MAIN BUS LINES OR CONNECTOR (NO. 3 CAN JUNCTION CONNECTOR - BATTERY ECU ASSEMBLY)

27.

CHECK FOR OPEN IN CAN MAIN BUS LINES (HYBRID VEHICLE CONTROL ECU)

(a) Disconnect the hybrid vehicle control ECU connector.

(b) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

I249-9 (CA4H) - I249-22 (CA4L)

Cable disconnected from negative (-) auxiliary battery terminal

108 to 132 Ω

Result:

Proceed to

OK

NG

*a

Front view of wire harness connector

(to Hybrid Vehicle Control ECU)

OK

REPLACE HYBRID VEHICLE CONTROL ECU

NG

28.

CHECK FOR OPEN IN CAN MAIN BUS LINES (NO. 3 CAN JUNCTION CONNECTOR - HYBRID VEHICLE CONTROL ECU)

(a) Reconnect the I249 hybrid vehicle control ECU connector.

(b) Disconnect the No. 3 CAN junction connector.

(c) Measure the resistance according to the value(s) in the table below.

*a

Front view of wire harness connector

(to No. 3 CAN Junction Connector)

*b

to Hybrid Vehicle Control ECU

Standard Resistance:

Tester Connection

Condition

Specified Condition

A195-2 (CANH) - A195-13 (CANL)

Cable disconnected from negative (-) auxiliary battery terminal

108 to 132 Ω

NG

REPAIR OR REPLACE CAN MAIN BUS LINES OR CONNECTOR (NO. 3 CAN JUNCTION CONNECTOR - HYBRID VEHICLE CONTROL ECU)

OK

29.

CHECK FOR OPEN IN CAN MAIN BUS LINES (NO. 3 CAN JUNCTION CONNECTOR - BATTERY ECU ASSEMBLY)

(a) Measure the resistance according to the value(s) in the table below.

*a

Front view of wire harness connector

(to No. 3 CAN Junction Connector)

*b

to Battery ECU Assembly

Standard Resistance:

Tester Connection

Condition

Specified Condition

A195-4 (CANH) - A195-15 (CANL)

Cable disconnected from negative (-) auxiliary battery terminal

108 to 132 Ω

OK

REPLACE NO. 3 CAN JUNCTION CONNECTOR

NG

30.

CHECK FOR OPEN IN CAN MAIN BUS LINES (BATTERY ECU ASSEMBLY)

CAUTION:

Be sure to wear insulated gloves.

(a) Check that the service plug grip is not installed.

NOTICE:

After removing the service plug grip, do not turn the ignition switch to ON (READY), unless instructed by the repair manual because this may cause a malfunction.

(b) Reconnect the A195 No. 3 CAN junction connector.

(c) Disconnect the battery ECU assembly connector.

(d) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

O211-22 (CA1H) - O211-21 (CA1L)

Cable disconnected from negative (-) auxiliary battery terminal

108 to 132 Ω

Result:

Proceed to

OK

NG

*a

Front view of wire harness connector

(to Battery ECU Assembly)

OK

REPLACE BATTERY ECU ASSEMBLY

NG

REPAIR OR REPLACE CAN MAIN BUS LINES OR CONNECTOR (BATTERY ECU ASSEMBLY - NO. 3 CAN JUNCTION CONNECTOR)

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