Toyota Corolla Cross: Installation

INSTALLATION

CAUTION / NOTICE / HINT

Procedure		Part Name Code
1	SLIDING ROOF HOUSING ASSEMBLY	-		-	-
2	SLIDING ROOF DRAIN HOSE	-		-	-
3	SLIDING ROOF WEATHERSTRIP	63251H		-	-
4	SLIDING ROOF GLASS SUB-ASSEMBLY	63201G		-	-
5	INSPECT FOR LEAK	-		-	-

N*m (kgf*cm, ft.*lbf): Specified torque

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-

Procedure		Part Name Code
6	CURTAIN SHIELD AIRBAG ASSEMBLY LH	62180A	-	-	-
7	CURTAIN SHIELD AIRBAG ASSEMBLY RH	62170A	-	-	-
8	SLIDING ROOF SIDE GARNISH LH	63218G	-	-	-
9	SLIDING ROOF SIDE GARNISH RH	63217G	-	-	-
10	INITIALIZE SLIDING ROOF SYSTEM	-		-	-
11	CHECK SLIDING ROOF SYSTEM	-		-	-

PROCEDURE

1. INSTALL SLIDING ROOF HOUSING ASSEMBLY

(1) Loosen the 4 bolts of the brackets of the sliding roof housing assembly.

(1) Temporarily install the sliding roof housing assembly with the 6 nuts and 8 bolts.

(2) Tighten the 2 nuts.

Torque:

8.0 N·m {82 kgf·cm, 71 in·lbf}

(3) Tighten the 4 nuts.

Torque:

8.0 N·m {82 kgf·cm, 71 in·lbf}

	Bolt (A)		Bolt (B)
	Bolt (C)	-	-

(1) Tighten the 12 bolts to install the sliding roof housing assembly.

HINT:

• The brackets can be installed in any order.
• Tighten the bolts in the order of (A) then (B).

Torque:

Bolt (A) :

8.0 N·m {82 kgf·cm, 71 in·lbf}

Bolt (B) :

8.0 N·m {82 kgf·cm, 71 in·lbf}

Bolt (C) :

8.0 N·m {82 kgf·cm, 71 in·lbf}

2. CONNECT SLIDING ROOF DRAIN HOSE

HINT:

Use the same procedure for all of the sliding roof drain hoses.

(1) Connect the sliding roof drain hose.

HINT:

Slide the hose to the base of the drain pipe.

(2) Engage the claw to secure the sliding roof drain hose.

HINT:

Make sure that the clamp is on the marking or between the marking and hose end.

3. INSTALL SLIDING ROOF WEATHERSTRIP

(1) Install the sliding roof weatherstrip by the below procedure.

1. Position the joint of the sliding roof weatherstrip on the rear side.

2. Align the alignment marks (gray) on the sliding roof weatherstrip with the middle marks on the front corners of the sliding roof glass sub-assembly to install the sliding roof weatherstrip.

HINT:

Make sure to install the lip of the sliding roof weatherstrip securely.

4. INSTALL SLIDING ROOF GLASS SUB-ASSEMBLY

(1) Measure the width "a" of the sliding roof weatherstrip.

HINT:

This measurement will be used in a later step.

(2) Using a T25 "TORX" socket wrench, temporarily install the sliding roof glass sub-assembly with the 4 screws.

(1) Perform a level check:

1. Check the difference in level "a" between the roof panel and the upper surface of the sliding roof glass sub-assembly when the sliding roof glass sub-assembly is fully closed.

HINT:

"+" represents the condition that the glass is above the panel level. "-" represents the condition that the glass is below the panel level.

Standard:

(1) Check the deformation of the sliding roof weatherstrip:

1. With the sliding roof glass sub-assembly in the fully closed position, measure the width "b" of the sliding roof weatherstrip and, using the width "a" measured in step a.i., calculate the deformation of the sliding roof weatherstrip "a - b".

Standard:

(1) Using a T25 "TORX" socket wrench, tighten the 4 screws.

Torque:

4.0 N·m {41 kgf·cm, 35 in·lbf}

5. INSPECT FOR LEAK

(1) Inspect for leaks by the below procedure.

1. After adjusting the sliding roof glass sub-assembly, check for water leakage into the vehicle interior.

2. If there are any leaks, readjust the sliding roof glass sub-assembly.

6. INSTALL CURTAIN SHIELD AIRBAG ASSEMBLY LH

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7. INSTALL CURTAIN SHIELD AIRBAG ASSEMBLY RH

8. INSTALL SLIDING ROOF SIDE GARNISH LH

9. INSTALL SLIDING ROOF SIDE GARNISH RH

10. INITIALIZE SLIDING ROOF SYSTEM

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11. CHECK SLIDING ROOF SYSTEM

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