Toyota Corolla Cross: Installation

INSTALLATION

CAUTION / NOTICE / HINT

Procedure		Part Name Code
1	REAR SUSPENSION ARM BRACKET LH	48727		-	-
2	REAR SUSPENSION ARM BRACKET RH	48717		-	-

*1	SKID CONTROL SENSOR WIRE LH	*2	SKID CONTROL SENSOR WIRE RH
*3	REAR BRAKE TUBE FLEXIBLE HOSE	-	-
	Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping" : N*m (kgf*cm, ft.*lbf)		N*m (kgf*cm, ft.*lbf): Specified torque

Procedure		Part Name Code
3	TEMPORARILY INSTALL REAR AXLE BEAM ASSEMBLY	42110F		-	-
4	SEPARATE REAR SHOCK ABSORBER ASSEMBLY	-		-	-
5	REAR LOWER COIL SPRING INSULATOR LH	48258C	-	-	-
6	REAR LOWER COIL SPRING INSULATOR RH	48258B	-	-	-
7	REAR UPPER COIL SPRING INSULATOR LH	48259A	-	-	-
8	REAR UPPER COIL SPRING INSULATOR RH	48257C	-	-	-
9	REAR COIL SPRING LH	48231B		-	-
10	REAR COIL SPRING RH	48231A		-	-

Procedure		Part Name Code
11	REAR HEIGHT CONTROL SENSOR LH	89408C	-	-	-
12	REAR AXLE HUB AND BEARING ASSEMBLY LH	42450B	-	-	-
13	REAR AXLE HUB AND BEARING ASSEMBLY RH	42450A	-	-	-
14	REAR NO. 4 BRAKE TUBE	47324	-	-	-
15	REAR NO. 3 BRAKE TUBE	47323	-	-	-
16	SKID CONTROL SENSOR WIRE LH	89544E		-	-
17	SKID CONTROL SENSOR WIRE RH	89544D		-	-
18	REAR DISC (for LH Side)	42431		-	-
19	REAR DISC (for RH Side)	42431		-	-
20	REAR DISC BRAKE CALIPER ASSEMBLY LH	-		-	-
21	REAR DISC BRAKE CALIPER ASSEMBLY RH	-		-	-
22	REAR BRAKE TUBE FLEXIBLE HOSE LH	-		-	-
23	REAR BRAKE TUBE FLEXIBLE HOSE RH	-		-	-

*A	w/ Height Control Sensor	-	-
*1	REAR DISC DUST COVER SUB-ASSEMBLY LH	*2	REAR DISC DUST COVER SUB-ASSEMBLY RH
	Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping" : N*m (kgf*cm, ft.*lbf)		N*m (kgf*cm, ft.*lbf): Specified torque
*	For use with a union nut wrench	●	Non-reusable part

Procedure		Part Name Code
24	BLEED BRAKE LINE	-		-	-
25	REAR WHEELS	-	-	-	-
26	STABILIZE SUSPENSION	-		-	-
27	INSTALL REAR AXLE BEAM ASSEMBLY	42110F		-	-
28	INSTALL REAR SHOCK ABSORBER ASSEMBLY	-		-	-
29	CHECK FOR SPEED SENSOR SIGNAL	-		-	-
30	INSPECT REAR WHEEL ALIGNMENT	-	-	-
31	PLACE FRONT WHEELS FACING STRAIGHT AHEAD	-		-	-
32	PERFORM CALIBRATION	-		-	-

*A	w/ Parking Assist Monitor System	-	-
	Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping" : N*m (kgf*cm, ft.*lbf)	-	-

PROCEDURE

1. INSTALL REAR SUSPENSION ARM BRACKET LH

HINT: Perform this procedure only when replacement of the rear suspension arm bracket LH is necessary.

(1) Install the rear suspension arm bracket LH to the vehicle body with the 4 bolts.

Torque:

90 N·m {918 kgf·cm, 66 ft·lbf}

(2) Install the rear brake tube flexible hose to the rear suspension arm bracket LH with the bolt.

Torque:

17 N·m {173 kgf·cm, 13 ft·lbf}

(3) Engage the hook and install the skid control sensor wire LH to the rear suspension arm bracket LH with the bolt.

Torque:

8.0 N·m {82 kgf·cm, 71 in·lbf}

NOTICE:

Do not twist the skid control sensor wire when installing it.

2. INSTALL REAR SUSPENSION ARM BRACKET RH

HINT: Perform this procedure only when replacement of the rear suspension arm bracket RH is necessary.

3. TEMPORARILY INSTALL REAR AXLE BEAM ASSEMBLY

(1) Slowly jack up the rear axle beam assembly with an engine lifter using 2 wooden blocks and 2 attachments or equivalent tools, and temporarily install the rear axle beam assembly to the rear suspension arm brackets LH and RH with the 2 bolts (B).

CAUTION:

Make sure to secure the rear axle beam assembly to prevent it from dropping.

(2) Temporarily install the rear axle beam assembly to the rear shock absorber assemblies LH and RH with the 2 bolts (A) and 2 nuts.

NOTICE:

Because the nuts have their own stoppers, do not turn the nuts. Tighten the bolts with the nuts secured.

4. SEPARATE REAR SHOCK ABSORBER ASSEMBLY

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5. INSTALL REAR LOWER COIL SPRING INSULATOR LH

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6. INSTALL REAR LOWER COIL SPRING INSULATOR RH

7. INSTALL REAR UPPER COIL SPRING INSULATOR LH

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8. INSTALL REAR UPPER COIL SPRING INSULATOR RH

9. INSTALL REAR COIL SPRING LH

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10. INSTALL REAR COIL SPRING RH

11. INSTALL REAR HEIGHT CONTROL SENSOR LH (w/ Height Control Sensor)

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12. INSTALL REAR AXLE HUB AND BEARING ASSEMBLY LH

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13. INSTALL REAR AXLE HUB AND BEARING ASSEMBLY RH

14. INSTALL REAR NO. 4 BRAKE TUBE

15. INSTALL REAR NO. 3 BRAKE TUBE

16. INSTALL SKID CONTROL SENSOR REAR LH

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17. INSTALL SKID CONTROL SENSOR REAR RH

18. INSTALL REAR DISC (for LH Side)

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19. INSTALL REAR DISC (for RH Side)

20. INSTALL REAR DISC BRAKE CALIPER ASSEMBLY LH

(1) Install the rear disc brake caliper assembly LH with rear flexible hose LH with the 2 bolts.

Torque:

107 N·m {1091 kgf·cm, 79 ft·lbf}

(2) Connect the rear flexible hose LH to the rear axle beam assembly with a new clip.

NOTICE:

Install the clip as far as it will go.

(3) Using a union nut wrench, connect the rear No. 4 brake tube to the rear flexible hose LH while holding the rear flexible hose LH with a wrench.

Torque:

Specified tightening torque :

15.2 N·m {155 kgf·cm, 11 ft·lbf}

NOTICE:

• Do not kink or damage the brake line.
• Do not allow any foreign matter such as dirt or dust to enter the brake line from the connecting parts.

HINT:

• Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

  Click here

• When using a union nut wrench (fulcrum length of 22 mm (0.866 in.)) + torque wrench (fulcrum length of 162 mm (6.38 in.)):

  13.4 N*m (137 kgf*cm, 10 ft.*lbf)

21. INSTALL REAR DISC BRAKE CALIPER ASSEMBLY RH

22. CONNECT REAR BRAKE TUBE FLEXIBLE HOSE LH

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23. CONNECT REAR BRAKE TUBE FLEXIBLE HOSE RH

24. BLEED BRAKE LINE

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25. INSTALL REAR WHEELS

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26. STABILIZE SUSPENSION

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27. INSTALL REAR AXLE BEAM ASSEMBLY

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28. INSTALL REAR SHOCK ABSORBER ASSEMBLY

Click here

29. CHECK FOR SPEED SENSOR SIGNAL

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30. INSPECT REAR WHEEL ALIGNMENT

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31. PLACE FRONT WHEELS FACING STRAIGHT AHEAD

32. PERFORM CALIBRATION (w/ Parking Assist Monitor System)

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