Toyota Corolla Cross: Installation

INSTALLATION

CAUTION / NOTICE / HINT

Procedure		Part Name Code
1	REAR SPRING SEAT SUB-ASSEMBLY	42011	-	-	-
2	SEPARATE REAR SHOCK ABSORBER ASSEMBLY	-		-	-
3	REAR LOWER COIL SPRING INSULATOR	48258C	-	-	-
4	REAR UPPER COIL SPRING INSULATOR	48259A	-	-	-
5	REAR COIL SPRING	48231B		-	-

N*m (kgf*cm, ft.*lbf): Specified torque

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Procedure		Part Name Code
6	SKID CONTROL SENSOR WIRE LH	89544E		-	-
7	SKID CONTROL SENSOR WIRE RH	89544D		-	-
8	REAR BRAKE TUBE FLEXIBLE HOSE LH	-		-	-
9	REAR BRAKE TUBE FLEXIBLE HOSE RH	-		-	-
10	BLEED BRAKE LINE	-		-	-
11	REAR WHEELS	-	-	-	-
12	STABILIZE SUSPENSION	-		-	-
13	REAR AXLE BEAM ASSEMBLY	42110F		-	-
14	INSTALL REAR SHOCK ABSORBER ASSEMBLY	-		-	-
15	CHECK FOR SPEED SENSOR SIGNAL	-		-	-
16	INSPECT REAR WHEEL ALIGNMENT	-		-	-
17	PLACE FRONT WHEELS FACING STRAIGHT AHEAD	-		-	-
18	PERFORM CALIBRATION	-	-	-

*A	w/ Parking Assist Monitor System	-	-
*1	REAR NO. 4 BRAKE TUBE	*2	REAR NO. 3 BRAKE TUBE
	Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping" : N*m (kgf*cm, ft.*lbf)		N*m (kgf*cm, ft.*lbf): Specified torque
*	For use with a union nut wrench	●	Non-reusable part

CAUTION / NOTICE / HINT

HINT:

• Use the same procedure for the RH side and LH side.
• The procedure listed below is for the LH side.

PROCEDURE

1. INSTALL REAR SPRING SEAT SUB-ASSEMBLY

HINT: Perform this procedure only when replacement of the rear spring seat sub-assembly is necessary.

Torque:

35 N·m {357 kgf·cm, 26 ft·lbf}

2. SEPARATE REAR SHOCK ABSORBER ASSEMBLY

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3. INSTALL REAR LOWER COIL SPRING INSULATOR

4. INSTALL REAR UPPER COIL SPRING INSULATOR

5. INSTALL REAR COIL SPRING

*a	Identification Mark	*b	30°
	Rear of the Vehicle		Lower of the Vehicle

(1) Set the rear coil spring to the rear axle beam assembly as shown in the illustration.

NOTICE:

Make sure that the identification mark is positioned on the lower side of the vehicle.

(1) Slowly jack up the rear axle beam assembly using 2 jacks and 2 wooden blocks and temporarily install the rear axle beam assembly and rear coil spring with the 2 bolts and 2 nuts.

NOTICE:

Because the nuts have their own stoppers, do not turn the nuts. Tighten the bolts with the nuts secured.

6. INSTALL SKID CONTROL SENSOR REAR LH

NOTICE: Do not twist the skid control sensor wire when installing it.

Torque:

8.0 N·m {82 kgf·cm, 71 in·lbf}

7. INSTALL SKID CONTROL SENSOR REAR RH

8. CONNECT REAR BRAKE TUBE FLEXIBLE HOSE LH

(1) Temporarily install the rear brake tube flexible hose LH to the rear No. 4 brake tube.

(2) Secure the rear brake tube flexible hose LH with a new clip.

NOTICE:

Install the clip as far as it will go.

(3) Using a union nut wrench, connect the rear brake tube flexible hose LH to the rear No. 4 brake tube while holding the rear brake tube flexible hose with a wrench.

Torque:

Specified tightening torque :

15.2 N·m {155 kgf·cm, 11 ft·lbf}

NOTICE:

• Do not kink or damage the brake line.
• Do not allow any foreign matter such as dirt or dust to enter the brake line from the connecting parts.

HINT:

• Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

  Click here

• When using a union nut wrench (fulcrum length of 22 mm (0.866 in.)) + torque wrench (fulcrum length of 162 mm (6.38 in.)):

  13.4 N*m (137 kgf*cm, 10 ft.*lbf)

9. CONNECT REAR BRAKE TUBE FLEXIBLE HOSE RH

10. BLEED BRAKE LINE

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11. INSTALL REAR WHEELS

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12. STABILIZE SUSPENSION

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13. INSTALL REAR AXLE BEAM ASSEMBLY

(1) Install the rear axle beam assembly as shown in the illustration.

Torque:

140 N·m {1428 kgf·cm, 103 ft·lbf}

14. INSTALL REAR SHOCK ABSORBER ASSEMBLY

(1) Install the rear axle beam assembly to the rear shock absorber assemblies LH and RH with the 2 bolts.

Torque:

49 N·m {500 kgf·cm, 36 ft·lbf}

NOTICE:

Because the nuts have their own stoppers, do not turn the nuts. Tighten the bolts with the nuts secured.

15. CHECK FOR SPEED SENSOR SIGNAL

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16. INSPECT REAR WHEEL ALIGNMENT

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17. PLACE FRONT WHEELS FACING STRAIGHT AHEAD

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18. PERFORM CALIBRATION (w/ Parking Assist Monitor System)

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