INSTALLATION
CAUTION / NOTICE / HINT
COMPONENTS (INSTALLATION)
Procedure | Part Name Code | ||||
---|---|---|---|---|---|
1 | FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY |
77020A |
|
- | - |
2 | FUEL PUMP GAUGE RETAINER |
77144 |
|
- | - |
3 | NO. 4 FUEL TUBE CLAMP |
77289C | - |
- | - |
4 | FUEL GAUGE WIRE |
82412 | - |
- | - |
5 | FUEL TANK MAIN TUBE SUB-ASSEMBLY |
77209F |
|
- | - |
6 | FUEL TANK VENT HOSE SUB-ASSEMBLY |
77404A |
|
- | - |
7 | NO. 1 FUEL TUBE CLAMP |
77285J | - |
- | - |
8 | FUEL TANK PRESSURE SENSOR (VAPOR PRESSURE SENSOR) |
89461 |
|
- | - |
9 | REAR FLOOR SERVICE HOLE COVER |
58325M |
|
- | - |
10 | CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL |
- | - |
- | - |
11 | INSPECT FOR FUEL LEAK |
- |
|
- | - |
12 | REAR SEAT ASSEMBLY |
- | - |
- | - |
13 | INITIALIZATION AFTER RECONNECTING AUXILIARY BATTERY TERMINAL |
- | - |
- |
|
14 | PERFORM INITIALIZATION |
- | - |
- |
|
● | Non-reusable part |
- | - |
PROCEDURE
1. INSTALL FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY
*a | Protrusion |
*b | Notch |
Notch | - |
- |
(1) Install a new fuel suction tube set gasket to the fuel tank assembly.
(2) Set the fuel suction tube with pump and gauge assembly to the fuel tank assembly.
NOTICE:
*1 | Fuel Sender Gauge Assembly |
*2 | Fuel Sub-tank Sub-assembly |
*3 | Fuel Suction Plate Sub-assembly |
- | - |
*a | 90° |
- | - |
(3) Align the protrusions of the fuel suction tube with pump and gauge assembly with the notches in the fuel tank assembly.
2. INSTALL FUEL PUMP GAUGE RETAINER
*a | Insertion Point |
*b | SST (Plate) |
*c | SST (Claw) |
*d | SST (Bolt) |
*e | SST (Handle) |
*f | Triangle Mark (Fuel Pump Gauge Retainer) |
*g | Triangle Mark (Fuel Tank Assembly) |
- | - |
Tighten |
Front Side of Vehicle |
(1) While pressing down on the fuel suction tube with pump and gauge assembly, temporarily install the fuel pump gauge retainer.
(2) Temporarily install SST (plate) and SST (claw) to the fuel pump gauge retainer.
SST: 09808-01071
SST: 09808-14031
09808-01030
09808-01090
HINT:
Securely insert the ends of SST (claw) into the insertion points in the fuel pump gauge retainer.
(3) While firmly pressing SST (claw) into the insertion points in the fuel pump gauge retainer, tighten SST (bolt).
(4) Install SST (handle) and an extension bar to SST (plate).
SST: 09808-01071
SST: 09808-14031
09808-01010
(5) Using SST, rotate the fuel pump gauge retainer so that the triangle mark on the fuel pump gauge retainer is aligned with the triangle mark on the fuel tank assembly to install the fuel suction tube with pump and gauge assembly to the fuel tank assembly.
NOTICE:
3. INSTALL NO. 4 FUEL TUBE CLAMP
4. INSTALL FUEL GAUGE WIRE
5. CONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY
*1 | Fuel Suction Plate Sub-assembly |
*2 | Tube Joint Clip |
*3 | Fuel Tank Main Tube Sub-assembly |
- | - |
*a | Fuel Tube Joint |
*b | O-ring |
*c | Correct |
*d | Incorrect |
*e | Collar |
- | - |
Insert |
Insert |
(1) Push the fuel tube joint onto the plug of the fuel suction plate sub-assembly, then install the tube joint clip.
NOTICE:
6. INSTALL FUEL TANK VENT HOSE SUB-ASSEMBLY
(1) Disconnect the fuel tank vent hose sub-assembly from the fuel suction tube with pump and gauge assembly.
Click here
7. INSTALL NO. 1 FUEL TUBE CLAMP
8. INSTALL FUEL TANK PRESSURE SENSOR (VAPOR PRESSURE SENSOR)
Click here |
9. INSTALL REAR FLOOR SERVICE HOLE COVER
(1) Remove any remaining butyl tape from the rear floor service hole cover and vehicle body.
(2) Clean the installation surfaces of the rear floor service hole cover and vehicle body.
(3) Connect the 2 fuel suction tube with pump and gauge assembly connectors.
(4) Install the rear floor service hole cover with new butyl tape.
NOTICE:
Securely install the rear floor service hole cover.
10. CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL
Click here
11. INSPECT FOR FUEL LEAK
Click here
12. INSTALL REAR SEAT ASSEMBLY
Click here
13. INITIALIZATION AFTER RECONNECTING AUXILIARY BATTERY TERMINAL
HINT:
When disconnecting and reconnecting the auxiliary battery, there is an automatic learning function that completes learning when the respective system is used.
Click here
14. PERFORM INITIALIZATION
(a) Perform "Inspection After Repair" after replacing the fuel pump with motor and bracket assembly.
Click here