INSTALLATION
CAUTION / NOTICE / HINT
COMPONENTS (INSTALLATION)
Procedure | Part Name Code | ||||
---|---|---|---|---|---|
1 | THROTTLE BODY GASKET |
22271 |
|
- | - |
2 | NO. 5 WATER BY-PASS HOSE |
- |
|
- | - |
3 | THROTTLE BODY WITH MOTOR ASSEMBLY |
22030 |
|
- | - |
4 | NO. 8 WATER BY-PASS HOSE |
16296 |
|
- | - |
5 | AIR CLEANER CAP WITH AIR CLEANER HOSE |
- |
|
- | - |
6 | VACUUM SWITCHING VALVE ASSEMBLY |
25860 | - |
- | - |
7 | ADD ENGINE COOLANT |
- | - |
|
- |
8 |
INSPECT FOR COOLANT LEAK |
- |
|
- | - |
9 | PERFORM INITIALIZATION |
- | - |
- |
|
N*m (kgf*cm, ft.*lbf): Specified torque |
● | Non-reusable part |
CAUTION / NOTICE / HINT
NOTICE:
This procedure includes the installation of small-head bolts. Refer to Small-Head Bolts of Basic Repair Hint to identify the small-head bolts.
Click here
PROCEDURE
1. INSTALL THROTTLE BODY GASKET
*a | Protrusion |
- | - |
(1) Install a new throttle body gasket to the intake manifold with the protrusion of the throttle body gasket oriented as shown in the illustration.
2. INSTALL NO. 5 WATER BY-PASS HOSE
*a | Top of Vehicle |
*b | Left of Vehicle |
*c | 45°(Claw of Clip Location) |
*d | Paint Mark |
(1) Connect the No. 5 water by-pass hose to the throttle body with motor assembly and slide the clip to secure it.
NOTICE:
3. INSTALL THROTTLE BODY WITH MOTOR ASSEMBLY
HINT: Perform "Inspection After Repair" after replacing the throttle body with motor assembly. Click here |
Torque:
10 N·m {102 kgf·cm, 7 ft·lbf}
4. CONNECT NO. 8 WATER BY-PASS HOSE
*a | Top of Vehicle |
*b | Left of Vehicle |
*c | 45°(Claw of Clip Location) |
*d | Paint Mark |
(1) Connect the No. 8 water by-pass hose to the throttle body with motor assembly and slide the clip to secure it.
NOTICE:
Make sure to position the clip as shown in the illustration.
5. INSTALL AIR CLEANER CAP WITH AIR CLEANER HOSE
*1 | No. 2 Ventilation Hose |
- | - |
*a | Protrusion |
*b | Cutout |
*c | Top of Vehicle |
*d | Front of Vehicle |
*e | 45°(Claw of Clip Location) |
- | - |
(1) Install the air cleaner cap with air cleaner hose to the throttle body with motor assembly and tighten the hose clamp.
Torque:
2.0 N·m {20 kgf·cm, 18 in·lbf}
NOTICE:
Align the cutout of the air cleaner hose with the protrusion of the throttle body with motor assembly as shown in the illustration.
(2) Connect the No. 2 ventilation hose to the cylinder head cover sub-assembly and slide the clip to secure it.
NOTICE:
Make sure to position the clip as shown in the illustration.
(3) Engage the 2 guides and 2 clamps.
(4) Engage the wire harness clamp and connect the mass air flow meter connector.
6. INSTALL VACUUM SWITCHING VALVE ASSEMBLY
7. ADD ENGINE COOLANT
Click here
8. INSPECT FOR COOLANT LEAK
Click here
9. PERFORM INITIALIZATION
NOTICE:
(a) Connect the GTS to the DLC3.
(b) Turn the ignition switch to ON.
(c) Turn the GTS on.
(d) Clear the DTCs.
Powertrain > Engine > Clear DTCs(e) Perform "Inspection After Repair".
Click here
(f) Start the engine and check that the MIL is not illuminated. After the engine is warmed up, check that the idle speed is within the specified range with the A/C switch off.
Standard Idle Speed:
750 to 850 rpm
NOTICE:
(g) Enter the following menus: Powertrain / Engine / Data List / Throttle Position Sensor No.1 Voltage %.
Powertrain > Engine > Data List
Tester Display |
---|
Throttle Position Sensor No.1 Voltage % |
(h) According to the display on the GTS, read the Data List while fully depressing the accelerator pedal and check that the value is 60% or higher.
(i) Perform a road test and confirm that there are no abnormalities.