Toyota Corolla Cross: Installation

INSTALLATION

CAUTION / NOTICE / HINT

Procedure		Part Name Code
1	INSTALL FLOOR UNDER WIRE	821H1		-	-
2	BATTERY TERMINAL CONNECTOR COVER	28800D	-	-	-
3	CONNECT FLOOR UNDER WIRE	821H1		-	-
4	DASH PANEL HEAT INSULATOR	55225C	-	-	-
5	FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY	51201	-	-	-
6	NO. 1 HYBRID BATTERY SHIELD SUB-ASSEMBLY	G920Q		-	-

Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping" : N*m (kgf*cm, ft.*lbf)

N*m (kgf*cm, ft.*lbf): Specified torque

Procedure		Part Name Code
7	DECK TRIM SIDE PANEL ASSEMBLY RH	64730B	-	-	-
8	REAR SEAT SIDE GARNISH RH	62551F	-	-	-
9	REAR DOOR OPENING TRIM WEATHERSTRIP RH	62331A	-	-	-
10	DECK FLOOR BOX RH	64995	-	-	-
11	SPARE WHEEL CUSHION	64777J	-	-	-
12	DECK BOARD ASSEMBLY	58410B	-	-	-
13	REAR DECK TRIM COVER	64716D	-	-	-
14	TONNEAU COVER ASSEMBLY	64910J	-	-	-
15	REAR SEATBACK ASSEMBLY RH	-		-	-

Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping" : N*m (kgf*cm, ft.*lbf)

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Procedure		Part Name Code
16	REAR SEAT CUSHION LEG SUB-ASSEMBLY	71033		-	-
17	REAR UNDER COVER	76971G	-	-	-
18	REAR UNDER SIDE COVER RH	76973F	-	-	-
19	REAR DOOR SCUFF PLATE RH	67917A	-	-	-
20	REAR UNDER SIDE COVER LH	76974F	-	-	-
21	REAR DOOR SCUFF PLATE LH	67918A	-	-	-
22	REAR SEAT CUSHION LOCK HOOK	72693	-	-	-
23	BENCH TYPE REAR SEAT CUSHION ASSEMBLY	-		-	-
24	REAR CENTER SEAT OUTER BELT ASSEMBLY	73350C	-	-	-

Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping" : N*m (kgf*cm, ft.*lbf)

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Non-reusable part

Procedure		Part Name Code
25	FLOOR UNDER WIRE	821H1		-	-

Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping" : N*m (kgf*cm, ft.*lbf)

N*m (kgf*cm, ft.*lbf): Specified torque

Procedure		Part Name Code
26	SERVICE PLUG GRIP	G3834	-	-	-

PROCEDURE

1. INSTALL FLOOR UNDER WIRE

CAUTION: Be sure to wear insulated gloves.

(1) Install the nut and engage the clamp.

Torque:

6.0 N·m {61 kgf·cm, 53 in·lbf}

(1) Install the bolt.

Torque:

9.0 N·m {92 kgf·cm, 80 in·lbf}

(2) Connect the rear traction motor cable connector and move the lock lever to lock them.

(3) Engage the 8 clamps.

2. INSTALL BATTERY TERMINAL CONNECTOR COVER

3. CONNECT FLOOR UNDER WIRE

CAUTION: Be sure to wear insulated gloves.

(1) Insert the floor under wire into the floor panel hole and engage the grommet.

(2) Install the 4 nuts.

Torque:

Nut A :

8.0 N·m {82 kgf·cm, 71 in·lbf}

Nut B :

5.0 N·m {51 kgf·cm, 44 in·lbf}

(3) Engage the 5 clamps.

(1) Connect the engine room main wire with the nut.

Torque:

10 N·m {102 kgf·cm, 7 ft·lbf}

(2) Engage the 2 claws to install the floor under wire terminal cover.

(1) Connect the shield ground to the HV battery.

(2) Connect the 2 HV battery junction block assembly connectors.

NOTICE:

Make sure that the connectors are connected securely.

4. INSTALL DASH PANEL HEAT INSULATOR

Torque:

5.0 N·m {51 kgf·cm, 44 in·lbf}

5. INSTALL FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY

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6. INSTALL NO. 1 HYBRID BATTERY SHIELD SUB-ASSEMBLY

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7. INSTALL DECK TRIM SIDE PANEL ASSEMBLY RH

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8. INSTALL REAR SEAT SIDE GARNISH RH

9. INSTALL REAR DOOR OPENING TRIM WEATHERSTRIP RH

10. INSTALL DECK FLOOR BOX RH

11. INSTALL SPARE WHEEL CUSHION

12. INSTALL DECK BOARD ASSEMBLY

13. INSTALL REAR DECK TRIM COVER

14. INSTALL TONNEAU COVER ASSEMBLY

15. INSTALL REAR SEATBACK ASSEMBLY RH

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16. INSTALL REAR SEAT CUSHION LEG SUB-ASSEMBLY

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17. INSTALL REAR UNDER COVER

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18. INSTALL REAR UNDER SIDE COVER RH

19. INSTALL REAR DOOR SCUFF PLATE RH

20. INSTALL REAR UNDER SIDE COVER LH

21. INSTALL REAR DOOR SCUFF PLATE LH

22. INSTALL REAR SEAT CUSHION LOCK HOOK

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23. INSTALL BENCH TYPE REAR SEAT CUSHION ASSEMBLY

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24. CONNECT REAR CENTER SEAT OUTER BELT ASSEMBLY

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25. CONNECT FLOOR UNDER WIRE

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26. INSTALL SERVICE PLUG GRIP

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