Toyota Corolla Cross Owners & Service Manuals

Toyota Corolla Cross: Fuel Sender Circuit Open (B150013,B150113)

Toyota Corolla Cross (2022-2024) Service Manual / Vehicle Interior / Meter / Gauge / Display / Meter / Gauge System / Fuel Sender Circuit Open (B150013,B150113)

DESCRIPTION

  • The fuel sender gauge assembly is connected to the combination meter assembly via direct line. If there is an open or short in the direct line, the combination meter assembly stores DTC B150013.
  • The fuel sender gauge assembly and No. 2 fuel sender gauge assembly are connected to the combination meter assembly via direct line. If there is an open or short in the direct line, the combination meter assembly stores DTC B150013 or B150113.*1
    • *1: for AWD

DTC No.

Detection Item

DTC Detection Condition

Trouble Area

B150013

Fuel Sender Circuit Open

Diagnosis Condition:

  • The ignition switch is ON
  • IG power source voltage is 9.5 V or more

Malfunction Status:

  • Voltage signal from fuel sender gauge assembly is 0.2 V or less
  • Voltage signal from fuel sender gauge assembly is 4.7 V or more

Malfunction Time:

  • 10 seconds or more
  • Harness or connector
  • Fuel sender gauge assembly
  • Fuel suction tube with pump and gauge assembly
  • Combination meter assembly

B150113

Sub Fuel Sender Circuit Open

Diagnosis Condition:

  • The ignition switch is ON
  • IG power source voltage is 9.5 V or more

Malfunction Status:

  • Voltage signal from No. 2 fuel sender gauge assembly is 0.2 V or less
  • Voltage signal from No. 2 fuel sender gauge assembly is 4.7 V or more

Malfunction Time:

  • 10 seconds or more
  • Harness or connector
  • No. 2 fuel sender gauge assembly
  • Fuel tank vent tube assembly
  • Combination meter assembly

WIRING DIAGRAM

for 2WD with Gasoline Model

for HEV Model

for AWD with Gasoline Model

CAUTION / NOTICE / HINT

NOTICE:

  • When replacing the combination meter assembly, update the ECU security key.

    Click here

  • When replacing the combination meter assembly, always replace it with a new one. If a combination meter assembly which was installed to another vehicle is used, the information stored in it will not match the information from the vehicle and a DTC may be stored.

PROCEDURE

1.

CHECK FOR DTC

(a) Check for DTCs

Body Electrical > Combination Meter > Trouble Codes

Result

Proceed to

B150013 is output

A

B150113 is output

B

B150013 and B150113 are output

C
B

GO TO STEP 10

C

GO TO STEP 14

A

2.

READ VALUE USING GTS

(a) Read the Data List according to the display on the GTS.

Body Electrical > Combination Meter > Data List

Tester Display

Measurement Item

Range

Normal Condition

Diagnostic Note

Fuel Input

Fuel input

Min.: 0.00 L, Max.: 655.35 L or Unset

Fuel sender input value

-
Body Electrical > Combination Meter > Data List

Tester Display

Fuel Input

Result

Proceed to

Fuel level data can be displayed on the GTS.

A

Fuel level data cannot be displayed on the GTS

B
A

REPLACE COMBINATION METER ASSEMBLY

B

3.

CONFIRM MODEL

(a) Choose the model to be inspected.

Result

Proceed to

for Gasoline Model

A

for HEV Model

B
B

GO TO STEP 7

A

4.

CHECK HARNESS AND CONNECTOR (FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY - COMBINATION METER ASSEMBLY)

(a) Disconnect the O44 fuel suction tube with pump and gauge assembly connector.

(b) Disconnect the I5 combination meter assembly connector.

(c) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

O44-1 (FV) - I5-23 (FV)

Always

Below 1 Ω

O44-3 (FR) - I5-7 (FR)

Always

Below 1 Ω

O44-2 (FE) - I5-25 (FE&B)

Always

Below 1 Ω

O44-1 (FV) or I5-23 (FV) - Body ground

Always

10 kΩ or higher

O44-3 (FR) or I5-7 (FR) - Body ground

Always

10 kΩ or higher
NG

REPAIR OR REPLACE HARNESS OR CONNECTOR
OK

5.

INSPECT FUEL SENDER GAUGE ASSEMBLY
  • for 2WD:

    Click here

  • for AWD:

    Click here

NG

REPLACE FUEL SENDER GAUGE ASSEMBLY

for 2WD: Click here

for AWD: Click here

OK

6.

INSPECT FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY

(a) Measure the resistance according to the value(s) in the table below.

*a

Component without harness connected

(Fuel Suction Tube with Pump and Gauge Assembly)

-

-

Standard Resistance:

Tester Connection

Condition

Specified Condition

O44-1 (FV) - A-3

Always

Below 1 Ω

O44-2 (FE) - A-2

Always

Below 1 Ω

O44-3 (FR) - A-1

Always

Below 1 Ω

O44-1 (FV) - O44-3 (FR) or A-3 - A-1

Always

10 kΩ or higher

O44-1 (FV) - O44-2 (FE) or A-3 - A-2

Always

10 kΩ or higher

O44-2 (FE) - O44-3 (FR) or A-2 - A-1

Always

10 kΩ or higher
OK

REPLACE COMBINATION METER ASSEMBLY

NG

REPLACE FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY

for 2WD: Click here

for AWD: Click here

7.

CHECK HARNESS AND CONNECTOR (FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY - COMBINATION METER ASSEMBLY)

(a) Disconnect the O217 fuel suction tube with pump and gauge assembly connector.

(b) Disconnect the I5 combination meter assembly connector.

(c) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

O217-1 (FV) - I5-23 (FV)

Always

Below 1 Ω

O217-3 (FR) - I5-7 (FR)

Always

Below 1 Ω

O217-2 (FE) - I5-25 (FE&B)

Always

Below 1 Ω

O217-1 (FV) or I5-23 (FV) - Body ground

Always

10 kΩ or higher

O217-3 (FR) or I5-7 (FR) - Body ground

Always

10 kΩ or higher
NG

REPAIR OR REPLACE HARNESS OR CONNECTOR
OK

8.

INSPECT FUEL SENDER GAUGE ASSEMBLY

Click here

NG

REPLACE FUEL SENDER GAUGE ASSEMBLY

OK

9.

INSPECT FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY

(a) Measure the resistance according to the value(s) in the table below.

*a

Component without harness connected

(Fuel Suction Tube with Pump and Gauge Assembly)

-

-

Standard Resistance:

Tester Connection

Condition

Specified Condition

O217-1 (FV) - A-3

Always

Below 1 Ω

O217-2 (FE) - A-2

Always

Below 1 Ω

O217-3 (FR) - A-1

Always

Below 1 Ω

O217-1 (FV) - O217-3 (FR) or A-3 - A-1

Always

10 kΩ or higher

O217-1 (FV) - O217-2 (FE) or A-3 - A-2

Always

10 kΩ or higher

O217-2 (FE) - O217-3 (FR) or A-2 - A-1

Always

10 kΩ or higher
OK

REPLACE COMBINATION METER ASSEMBLY

NG

REPLACE FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY

10.

READ VALUE USING GTS

(a) Read the Data List according to the display on the GTS.

Body Electrical > Combination Meter > Data List

Tester Display

Measurement Item

Range

Normal Condition

Diagnostic Note

Sub Fuel Input

Sub fuel input

Min.: 0.00 L, Max.: 655.35 L or Unset

Fuel sender input value

-
Body Electrical > Combination Meter > Data List

Tester Display

Sub Fuel Input

Result

Proceed to

Fuel level data can be displayed on the GTS.

A

Fuel level data cannot be displayed on the GTS

B
A

REPLACE COMBINATION METER ASSEMBLY

B

11.

CHECK HARNESS AND CONNECTOR (FUEL TANK VENT TUBE ASSEMBLY - COMBINATION METER ASSEMBLY)

(a) Disconnect the O199 fuel tank vent tube assembly connector.

(b) Disconnect the I5 combination meter assembly connector.

(c) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

O199-3 (FR2) - I5-24 (FR2)

Always

Below 1 Ω

O199-1 (FV2) - I5-23 (FV)

Always

Below 1 Ω

O199-2 (FE2) - I5-25 (FE&B)

Always

Below 1 Ω

O199-3 (FR2) or I5-24 (FR2)- Body ground

Always

10 kΩ or higher
NG

REPAIR OR REPLACE HARNESS OR CONNECTOR
OK

12.

INSPECT NO. 2 FUEL SENDER GAUGE ASSEMBLY

Click here

NG

REPLACE NO. 2 FUEL SENDER GAUGE ASSEMBLY

OK

13.

INSPECT FUEL TANK VENT TUBE ASSEMBLY

(a) Measure the resistance according to the value(s) in the table below.

*a

Component without harness connected

(Fuel Tank Vent Tube Assembly)

-

-

Standard Resistance:

Tester Connection

Condition

Specified Condition

O199-1 (FV2) - B-3

Always

Below 1 Ω

O199-2 (FE2) - B-2

Always

Below 1 Ω

O199-3 (FR2) - B-1

Always

Below 1 Ω

O199-1 (FV2) - O199-2 (FE2) or B-3 - B-2

Always

10 kΩ or higher

O199-1 (FV2) - O199-3 (FR2) or B-3 - B-1

Always

10 kΩ or higher

O199-2 (FE2) - O199-3 (FR2) or B-2 - B-1

Always

10 kΩ or higher
OK

REPLACE COMBINATION METER ASSEMBLY

NG

REPLACE FUEL TANK VENT TUBE ASSEMBLY

14.

READ VALUE USING GTS

(a) Read the Data List according to the display on the GTS.

Body Electrical > Combination Meter > Data List

Tester Display

Measurement Item

Range

Normal Condition

Diagnostic Note

Fuel Input

Fuel input

Min.: 0.00 L, Max.: 655.35 L or Unset

Fuel sender input value

-

Sub Fuel Input

Sub fuel input

Min.: 0.00 L, Max.: 655.35 L or Unset

Fuel sender input value

-
Body Electrical > Combination Meter > Data List

Tester Display

Fuel Input

Sub Fuel Input

Result

Proceed to

Fuel level data can be displayed on the GTS.

A

Fuel level data cannot be displayed on the GTS

B
A

REPLACE COMBINATION METER ASSEMBLY

B

15.

CHECK HARNESS AND CONNECTOR (FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY AND FUEL TANK VENT TUBE ASSEMBLY - COMBINATION METER ASSEMBLY)

(a) Disconnect the O44 fuel suction tube with pump and gauge assembly connector.

(b) Disconnect the O199 fuel tank vent tube assembly connector.

(c) Disconnect the I5 combination meter assembly connector.

(d) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

O44-1 (FV) - I5-23 (FV)

Always

Below 1 Ω

O44-2 (FE) - I5-25 (FE&B)

Always

Below 1 Ω

O199-1 (FV2) - I5-23 (FV)

Always

Below 1 Ω

O199-2 (FE2) - I5-25 (FE&B)

Always

Below 1 Ω

O44-1 (FV), O199-1 (FV2) or I5-23 (FV)- Body ground

Always

10 kΩ or higher
OK

REPLACE COMBINATION METER ASSEMBLY

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

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