Toyota Corolla Cross Owners & Service Manuals

Toyota Corolla Cross: Fuel Rail Pressure Sensor (Low) Signal Stuck in Range (P107A2A,P107A64)

Toyota Corolla Cross (2022-2024) Service Manual / Engine & Hybrid System / M20a-fxs (engine Control) / Sfi System / Fuel Rail Pressure Sensor (Low) Signal Stuck in Range (P107A2A,P107A64)

DESCRIPTION

Refer to DTC P107A11.

Click here

DTC No.

Detection Item

DTC Detection Condition

Trouble Area

MIL

Note

P107A2A

Fuel Rail Pressure Sensor (Low) Signal Stuck in Range

When the target fuel pressure for the low pressure side changes, the change in the fuel pressure sensor (for low pressure side) value is abnormal (2 trip detection logic).

  • Leak of fuel
  • Fuel pump control ECU
  • Fuel pressure sensor (for low pressure side)
  • Fuel pump (for low pressure side)
  • Fuel main valve assembly
  • ECM

Comes on

  • SAE Code: P107B
  • DTC for Mexico Models: Does not apply

P107A64

Fuel Rail Pressure Sensor (Low) Signal Plausibility Failure

When the fuel pump on the low pressure side is operated at maximum speed when the engine is stopped at vehicle speed of 45 km/h (28 mph) or more, the low pressure side fuel pressure is higher or lower than threshold (2 trip detection logic).

  • Leak of fuel
  • Fuel pump control ECU
  • Fuel pressure sensor (for low pressure side)
  • Fuel pump (for low pressure side)
  • Fuel main valve assembly
  • ECM

Comes on

  • SAE Code: P107B
  • DTC for Mexico Models: Does not apply

MONITOR DESCRIPTION

Fuel Pressure Sensor Stuck Monitor

If the fuel pressure sensor (for low pressure side) value does not follow the change in the target low pressure side fuel pressure, it is judged as a malfunction. If this malfunction is detected in 2 consecutive driving cycles, the ECM will illuminate the MIL and store DTC P107A2A.

Fuel Pressure Sensor Correlation Monitor

If the fuel pressure sensor (for low pressure side) value is less than or higher than the threshold value when the fuel pump on the low pressure side is operated at maximum speed when the engine is stopped at vehicle speed of 45 km/h (28 mph) or more, it is judged as a malfunction has occurred. If this malfunction is detected for 2 consecutive driving cycles, the ECM will illuminate the MIL and store DTC P107A64.

MONITOR STRATEGY

Related DTCs

P107B: Fuel pressure sensor rationality (stuck monitor)

P107B: Fuel pressure sensor rationality (correlation monitor)

Required Sensors/Components (Main)

Fuel pressure sensor (for low pressure side)

Required Sensors/Components (Related)

Atmospheric pressure sensor

Frequency of Operation

Continuous: Stuck monitor

Once per driving cycle: Correlation monitor

Duration

Less than 30 seconds: Stuck monitor

Less than 10 seconds: Correlation monitor

MIL Operation

2 driving cycles

Sequence of Operation

None

TYPICAL ENABLING CONDITIONS

Stuck Monitor

All of the following conditions are met

2 seconds or more

Engine coolant temperature sensor malfunction (P0116, P0117, P0118)

Not detected

Intake air temperature sensor (mass air flow meter sub-assembly) malfunction (P0111, P0112, P0113)

Not detected

Fuel pressure sensor (for low pressure side) circuit malfunction (P107C, P107D)

Not detected

Auxiliary battery voltage

11 V or higher

Fuel cut

Off

Correlation Monitor

All of the following conditions are met

-

Engine coolant temperature sensor malfunction (P0116, P0117, P0118)

Not detected

Intake air temperature sensor (mass air flow meter sub-assembly) malfunction (P0111, P0112, P0113)

Not detected

Fuel pressure sensor (for low pressure side) circuit malfunction (P107C, P107D)

Not detected

Auxiliary battery voltage

11 V or higher

Engine coolant temperature

75°C (167°F) or higher

Intake air temperature

-10°C (14°F) or higher

Atmospheric pressure

76 kPa(abs) [11 psi(abs)] or higher

Fuel pump (for low pressure) operation at maximum duty

1 second or more

Engine shut off

Executing

Vehicle Speed

45 km/h (28 mph) or more

TYPICAL MALFUNCTION THRESHOLDS

Stuck Monitor

Malfunction counter

3 times or more

Malfunction counter is incremented when fuel pressure sensor (for low pressure side) output deviation

Less than 12 kPa (0.1 kgf/cm2, 1.7 psi)

Correlation Monitor

Malfunction counter

2 seconds or more

Malfunction counter is counted when following condition is met

-

Fuel pressure sensor (for low pressure side) output

Higher than 770 kPa (7.9 kgf/cm2, 112 psi), or less than 540 kPa (5.5 kgf/cm2, 78.3 psi)

CONFIRMATION DRIVING PATTERN

HINT:

  • After repair has been completed, clear the DTC and then check that the vehicle has returned to normal by performing the following All Readiness check procedure.

    Click here

  • When clearing the permanent DTCs, refer to the "CLEAR PERMANENT DTC" procedure.

    Click here

P107A2A
  1. Connect the GTS to the DLC3.
  2. Turn the ignition switch to ON.
  3. Turn the GTS on.
  4. Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure).
  5. Turn the ignition switch off and wait for at least 30 seconds.
  6. Turn the ignition switch to ON.
  7. Turn the GTS on.
  8. Put the engine in Inspection Mode (Maintenance Mode).

    Click here

  9. Start the engine and warm it up until the engine coolant temperature reaches 75°C (167°F) or higher.
  10. Turn the ignition switch off.
  11. Turn the ignition switch on (READY) [A].
  12. Turn the GTS on.
  13. Rev the engine for 15 seconds or more with the shift lever in P [B].
  14. Allow the engine to stop for 5 seconds or more [C].

    HINT:

    • If the engine does not stop, wait till the engine stops.
    • If the engine coolant temperature is low, it may take some time for the engine to stop.
  15. Repeat [B] and [C] 5 times or more [D].
  16. Enter the following menus: Powertrain / Engine / Trouble Codes [E].
  17. Read the pending DTCs.

    HINT:

    • If a pending DTC is output, the system is malfunctioning.
    • If a pending DTC is not output, perform the following procedure.
  18. Enter the following menus: Powertrain / Engine / Utility / All Readiness.
  19. Input the DTC: P107A2A.
  20. Check the DTC judgment result.

    GTS Display

    Description

    NORMAL

    • DTC judgment completed
    • System normal

    ABNORMAL

    • DTC judgment completed
    • System abnormal

    INCOMPLETE

    • DTC judgment not completed
    • Perform driving pattern after confirming DTC enabling conditions

    HINT:

    • If the judgment result is NORMAL, the system is normal.
    • If the judgment result is ABNORMAL, the system has a malfunction.
    • If the judgment result is INCOMPLETE, perform steps [B] through [E] again.
    • [A] to [E]: Normal judgment procedure.

      The normal judgment procedure is used to complete DTC judgment and also used when clearing permanent DTCs.

    • When clearing the permanent DTCs, do not disconnect the cable from the auxiliary battery terminal or attempt to clear the DTCs during this procedure, as doing so will clear the universal trip and normal judgment histories.
P107A64
  1. Connect the GTS to the DLC3.
  2. Turn the ignition switch to ON.
  3. Turn the GTS on.
  4. Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure).
  5. Turn the ignition switch off and wait for at least 30 seconds.
  6. Turn the ignition switch to ON.
  7. Turn the GTS on.
  8. Put the engine in Inspection Mode (Maintenance Mode).

    Click here

  9. Start the engine and warm it up until the engine coolant temperature reaches 75°C (167°F) or higher [B].
  10. Turn the ignition switch off [A].
  11. Turn the ignition switch on (READY) [B].
  12. Drive the vehicle at approximately 50 km/h (31 mph) for 15 seconds or more [C].

    CAUTION:

    When performing the confirmation driving pattern, obey all speed limits and traffic laws.

  13. Enter the following menus: Powertrain / Engine / Trouble Codes [D].
  14. Read the pending DTCs.

    HINT:

    • If a pending DTC is output, the system is malfunctioning.
    • If a pending DTC is not output, perform the following procedure.
  15. Enter the following menus: Powertrain / Engine / Utility / All Readiness.
  16. Input the DTC: P107A64.
  17. Check the DTC judgment result.

    GTS Display

    Description

    NORMAL

    • DTC judgment completed
    • System normal

    ABNORMAL

    • DTC judgment completed
    • System abnormal

    INCOMPLETE

    • DTC judgment not completed
    • Perform driving pattern after confirming DTC enabling conditions

    HINT:

    • If the judgment result is NORMAL, the system is normal.
    • If the judgment result is ABNORMAL, the system has a malfunction.
    • If the judgment result is INCOMPLETE, perform steps [A] through [D] again.
    • [B] to [D]: Normal judgment procedure.

      The normal judgment procedure is used to complete DTC judgment and also used when clearing permanent DTCs.

    • When clearing the permanent DTCs, do not disconnect the cable from the auxiliary battery terminal or attempt to clear the DTCs during this procedure, as doing so will clear the universal trip and normal judgment histories.

CAUTION / NOTICE / HINT

NOTICE:

  • Vehicle Control History may be stored in the hybrid vehicle control ECU assembly if the engine is malfunctioning. Certain vehicle condition information is recorded when Vehicle Control History is stored. Reading the vehicle conditions recorded in both the freeze frame data and Vehicle Control History can be useful for troubleshooting.

    Click here

    (Select Powertrain in Health Check and then check the time stamp data.)

    Click here

  • If any "Engine Malfunction" Vehicle Control History item has been stored in the hybrid vehicle control ECU assembly, make sure to clear it. However, as all Vehicle Control History items are cleared simultaneously, if any Vehicle Control History items other than "Engine Malfunction" are stored, make sure to perform any troubleshooting for them before clearing Vehicle Control History.

    Click here

HINT:

Read Freeze Frame Data using the GTS. The ECM records vehicle and driving condition information as Freeze Frame Data the moment a DTC is stored. When troubleshooting, Freeze Frame Data can help determine if the vehicle was moving or stationary, if the engine was warmed up or not, if the air fuel ratio was lean or rich, and other data from the time the malfunction occurred.

PROCEDURE

1.

CHECK ANY OTHER DTCS OUTPUT (IN ADDITION TO DTC P107A2A, P107A64, P008A00 OR P008B00)

(a) Read the DTCs and record the Freeze Frame Data.

Powertrain > Engine > Trouble Codes

Result

Proceed to

DTC P107A2A is output

A

DTC P107A64 is output

B

DTC P107A2A or P107A64 and P008A00 are output

C

DTC P107A2A or P107A64 and P008B00 are output

D

DTC P107A2A, P107A64, P008A00 and/or P008B00 and other DTCs are output

E

HINT:

If any DTCs other than P107A2A, P107A64, P008A00 and/or P008B00 are output, troubleshoot those DTCs first.

B

GO TO STEP 6

C

GO TO STEP 7

D

GO TO STEP 16

E

GO TO DTC CHART

A

2.

READ VALUE USING GTS (FUEL PRESSURE (LOW) / FUEL PRESSURE 2)

(a) Put the engine in Inspection Mode (Maintenance Mode).

Powertrain > Hybrid Control > Utility

Tester Display

Inspection Mode

(b) Start the engine.

(c) Enter the following menus.

Powertrain > Engine > Data List

Tester Display

Fuel Pressure (Low) / Fuel Pressure 2

(d) Record the Fuel Pressure (Low) / Fuel Pressure 2 value.

(e) Turn the ignition switch off.

(f) Discharge the fuel pressure.

HINT:

DTCs may be stored during this inspection. Check for DTCs and clear them using the GTS.

(1) Remove the EFI-MAIN NO. 2 fuse from the No. 1 engine room relay block and junction block assembly.

(2) Turn the ignition switch to ON.

(3) Put the engine in Inspection Mode (Maintenance Mode).

Powertrain > Hybrid Control > Utility

Tester Display

Inspection Mode

(4) Start the engine.

(5) After the engine has stopped on its own, turn the ignition switch off.

HINT:

If the engine does not stop naturally, perform direct injection by racing the engine to reduce the fuel pressure [Fuel Pressure (High)] and stop the engine.

(6) Turn the ignition switch to ON.

(7) Put the engine in Inspection Mode (Maintenance Mode).

Powertrain > Hybrid Control > Utility

Tester Display

Inspection Mode

(8) Crank the engine again and make sure that the engine does not start.

(9) Install the EFI-MAIN NO. 2 fuse.

(g) Enter the following menus.

Powertrain > Engine > Data List

Tester Display

Fuel Pressure (Low) / Fuel Pressure 2

(h) Compare the Fuel Pressure (Low) / Fuel Pressure 2 value recorded with the engine running to the Fuel Pressure (Low) / Fuel Pressure 2 value currently shown on the GTS.

Result

Proceed to

Fuel Pressure (Low) / Fuel Pressure 2 value drops

A

Fuel Pressure (Low) / Fuel Pressure 2 value does not fluctuate

B

HINT:

Perform "Inspection After Repair" after replacing the fuel pressure sensor (for low pressure side).

Click here

B

REPLACE FUEL PRESSURE SENSOR (FOR LOW PRESSURE SIDE)

A

3.

CLEAR DTC

(a) Clear the DTCs.

Powertrain > Engine > Clear DTCs

(b) Turn the ignition switch off and wait for at least 30 seconds.

NEXT

4.

CHECK WHETHER DTC OUTPUT RECURS (DTC P107A2A OR P107A64)

(a) Drive the vehicle in accordance with the driving pattern described in Confirmation Driving Pattern.

(b) Enter the following menus.

Powertrain > Engine > Utility

Tester Display

All Readiness

(c) Input the DTC: P107A2A or P107A64.

(d) Check the DTC judgment result.

Result

Proceed to

NORMAL

(DTCs are not output)

A

ABNORMAL

(DTC P107A2A or P107A64 is output)

B

A

CHECK FOR INTERMITTENT PROBLEMS

B

5.

PERFORM ACTIVE TEST USING GTS (CONTROL THE FUEL PUMP DUTY RATIO (BRUSHLESS))

(a) Install the fuel pressure gauge (for low pressure line of low pressure side).

Click here

(b) Enter the following menus.

Powertrain > Engine > Active Test

Active Test Display

Control the Fuel Pump Duty Ratio (Brushless)

Data List Display

Fuel Pressure (Low) / Fuel Pressure 2

(c) Compare the values in the Data List using the GTS and the fuel pressure gauge when the Active Test was performed.

Standard:

GTS Operation

Standard

Low

Data List value and fuel pressure gauge are within +/-50 kPa of each other

High

HINT:

Perform "Inspection After Repair" after replacing the fuel pressure sensor (for low pressure side).

Click here

OK

REPLACE ECM

NG

REPLACE FUEL PRESSURE SENSOR (FOR LOW PRESSURE SIDE)

6.

READ FREEZE FRAME DATA (FUEL PRESSURE (LOW) / FUEL PRESSURE 2)

(a) Read the Freeze Frame Data value from step 1.

Powertrain > Engine > DTC(P107A2A) > Freeze Frame Data

Tester Display

Fuel Pressure (Low) / Fuel Pressure 2

Result

Proceed to

Fuel Pressure (Low) / Fuel Pressure 2 value is 770 kPa or higher

A

Fuel Pressure (Low) / Fuel Pressure 2 value is 540 kPa or less

B

A

GO TO STEP 16

B

GO TO STEP 7

7.

CHECK FUEL LEAK

(a) Check around and beneath the vehicle for fuel leaks, fumes, etc.

OK:

No fuel leaks present.

NG

REPAIR OR REPLACE FUEL LEAK POINT

OK

8.

PERFORM ACTIVE TEST USING GTS (CONTROL THE FUEL PUMP DUTY RATIO (BRUSHLESS))

(a) Enter the following menus.

Powertrain > Engine > Active Test

Tester Display

Control the Fuel Pump Duty Ratio (Brushless)

(b) Check whether the fuel pump operating sound occurs when performing the Active Test on the GTS.

Standard:

GTS Operation

Standard

High

Operating sounds can be heard from fuel pump (for low pressure side)

HINT:

Perform "Inspection After Repair" after replacing the fuel pump (for low pressure side).

Click here

NG

GO TO FUEL PUMP CONTROL CIRCUIT

OK

9.

PERFORM ACTIVE TEST USING GTS (CONTROL THE FUEL PUMP DUTY RATIO (BRUSHLESS))

(a) Discharge the fuel pressure.

HINT:

DTCs may be stored during this inspection. Check for DTCs and clear them using the GTS.

(1) Remove the EFI-MAIN NO. 2 fuse from the No. 1 engine room relay block and junction block assembly.

(2) Put the engine in Inspection Mode (Maintenance Mode).

Powertrain > Hybrid Control > Utility

Tester Display

Inspection Mode

(3) Start the engine.

(4) After the engine has stopped on its own, turn the ignition switch off.

HINT:

If the engine does not stop naturally, perform direct injection by racing the engine to reduce the fuel pressure [Fuel Pressure (High)] and stop the engine.

(5) Turn the ignition switch to ON.

(6) Put the engine in Inspection Mode (Maintenance Mode).

Powertrain > Hybrid Control > Utility

Tester Display

Inspection Mode

(7) Crank the engine again and make sure that the engine does not start.

(8) Install the EFI-MAIN NO. 2 fuse.

(b) Enter the following menus.

Powertrain > Engine > Active Test

Active Test Display

Control the Fuel Pump Duty Ratio (Brushless)

Data List Display

Fuel Pressure (Low) / Fuel Pressure 2

(c) Read the value displayed on the GTS when the Active Test was performed.

Standard:

GTS Operation

Standard

Low to High

When switching from Low to High, Fuel Pressure (Low) / Fuel Pressure 2 value changes

HINT:

Once the fuel pressure becomes high, the fuel pressure will not decrease, even when switched from High to Low. Therefore, make sure that the fuel pressure is low before checking that the fuel pressure changes when switching from Low to High.

NG

GO TO STEP 15

OK

10.

PERFORM ACTIVE TEST USING GTS (CONTROL THE FUEL PUMP DUTY RATIO (BRUSHLESS))

(a) Discharge the fuel pressure.

HINT:

DTCs may be stored during this inspection. Check for DTCs and clear them using the GTS.

(1) Remove the EFI-MAIN NO. 2 fuse from the No. 1 engine room relay block and junction block assembly.

(2) Put the engine in Inspection Mode (Maintenance Mode).

Powertrain > Hybrid Control > Utility

Tester Display

Inspection Mode

(3) Start the engine.

(4) After the engine has stopped on its own, turn the ignition switch off.

HINT:

If the engine does not stop naturally, perform direct injection by racing the engine to reduce the fuel pressure [Fuel Pressure (High)] and stop the engine.

(5) Turn the ignition switch to ON.

(6) Put the engine in Inspection Mode (Maintenance Mode).

Powertrain > Hybrid Control > Utility

Tester Display

Inspection Mode

(7) Crank the engine again and make sure that the engine does not start.

(8) Install the EFI-MAIN NO. 2 fuse.

(b) Enter the following menus.

Powertrain > Engine > Active Test

Active Test Display

Control the Fuel Pump Duty Ratio (Brushless)

Data List Display

Fuel Pressure (Low) / Fuel Pressure 2

(c) Read the value displayed on the GTS when the Active Test was performed.

Standard:

GTS Operation

Fuel Pressure (Low) / Fuel Pressure 2

Low

50 kPa or higher

High

420 kPa or higher

HINT:

Once the fuel pressure becomes high, the fuel pressure will not decrease, even when switched from High to Low. Therefore, make sure that the fuel pressure is low before checking that the fuel pressure changes when switching from Low to High.

OK:

Actual Low and High values are as shown above.

NG

GO TO STEP 14

OK

11.

PERFORM ACTIVE TEST USING GTS (CONTROL THE FUEL PUMP DUTY RATIO (BRUSHLESS))

(a) Install the fuel pressure gauge (for low pressure line of low pressure side).

Click here

(b) Enter the following menus.

Powertrain > Engine > Active Test

Active Test Display

Control the Fuel Pump Duty Ratio (Brushless)

Data List Display

Fuel Pressure (Low) / Fuel Pressure 2

(c) Compare the values in the Data List using the GTS and the fuel pressure gauge when the Active Test was performed.

Standard:

GTS Operation

Standard

Low

Data List value and fuel pressure gauge are within +/-50 kPa of each other

High

HINT:

Perform "Inspection After Repair" after replacing the fuel pressure sensor (for low pressure side).

Click here

NG

REPLACE FUEL PRESSURE SENSOR (FOR LOW PRESSURE SIDE)

OK

12.

CLEAR DTC

(a) Clear the DTCs.

Powertrain > Engine > Clear DTCs

(b) Turn the ignition switch off and wait for at least 30 seconds.

NEXT

13.

CHECK WHETHER DTC OUTPUT RECURS (DTC P107A2A OR P107A64)

(a) Drive the vehicle in accordance with the driving pattern described in Confirmation Driving Pattern.

(b) Enter the following menus.

Powertrain > Engine > Utility

Tester Display

All Readiness

(c) Input the DTC: P107A2A or P107A64.

(d) Check the DTC judgment result.

Result

Proceed to

NORMAL

(DTCs are not output)

A

ABNORMAL

(DTC P107A2A or P107A64 is output)

B

A

CHECK FOR INTERMITTENT PROBLEMS

B

REPLACE ECM

14.

READ VALUE USING GTS (FUEL PRESSURE (LOW) / FUEL PRESSURE 2)

(a) Put the engine in Inspection Mode (Maintenance Mode).

Powertrain > Hybrid Control > Utility

Tester Display

Inspection Mode

(b) Start the engine.

(c) Enter the following menus.

Powertrain > Engine > Data List

Tester Display

Fuel Pressure (Low) / Fuel Pressure 2

(d) Record the Fuel Pressure (Low) / Fuel Pressure 2 value.

(e) Turn the ignition switch off.

(f) Wait for 10 seconds.

(g) Turn the ignition switch to ON.

(h) Enter the following menus.

Powertrain > Engine > Data List

Tester Display

Fuel Pressure (Low) / Fuel Pressure 2

(i) Compare the Fuel Pressure (Low) / Fuel Pressure 2 value recorded with the engine running to the Fuel Pressure (Low) / Fuel Pressure 2 value currently shown on the GTS.

Result

Proceed to

Fuel Pressure (Low) / Fuel Pressure 2 value is maintained

A

Fuel Pressure (Low) / Fuel Pressure 2 value drops

B

HINT:

Perform "Inspection After Repair" after replacing the fuel pump (for low pressure side).

Click here

A

REPLACE FUEL PUMP (FOR LOW PRESSURE SIDE)

B

REPLACE FUEL MAIN VALVE ASSEMBLY

15.

PERFORM ACTIVE TEST USING GTS (CONTROL THE FUEL PUMP DUTY RATIO (BRUSHLESS))

(a) Install the fuel pressure gauge (for low pressure line of low pressure side).

Click here

(b) Enter the following menus.

Powertrain > Engine > Active Test

Active Test Display

Control the Fuel Pump Duty Ratio (Brushless)

Data List Display

Fuel Pressure (Low) / Fuel Pressure 2

(c) Read the values in the Data List using the GTS and the fuel pressure gauge when the Active Test was performed.

GTS Operation

Result

Proceed to

Low to High

Data List value does not change, but fuel pressure gauge changes

A

Data List value and fuel pressure gauge do not change

B

HINT:

Perform "Inspection After Repair" after replacing the fuel pressure sensor (for low pressure side).

Click here

A

REPLACE FUEL PRESSURE SENSOR (FOR LOW PRESSURE SIDE)

B

REPLACE FUEL PUMP CONTROL ECU

16.

READ VALUE USING GTS (FUEL PRESSURE (LOW) / FUEL PRESSURE 2)

(a) Put the engine in Inspection Mode (Maintenance Mode).

Powertrain > Hybrid Control > Utility

Tester Display

Inspection Mode

(b) Start the engine.

(c) Enter the following menus.

Powertrain > Engine > Data List

Tester Display

Fuel Pressure (Low)

(d) Record the Fuel Pressure (Low) / Fuel Pressure 2 value.

(e) Turn the ignition switch off.

(f) Discharge the fuel pressure.

HINT:

DTCs may be stored during this inspection. Check for DTCs and clear them using the GTS.

(1) Remove the EFI-MAIN NO. 2 fuse from the No. 1 engine room relay block and junction block assembly.

(2) Turn the ignition switch to ON.

(3) Put the engine in Inspection Mode (Maintenance Mode).

Powertrain > Hybrid Control > Utility

Tester Display

Inspection Mode

(4) Start the engine.

(5) After the engine has stopped on its own, turn the ignition switch off.

HINT:

If the engine does not stop naturally, perform direct injection by racing the engine to reduce the fuel pressure [Fuel Pressure (High)] and stop the engine.

(6) Turn the ignition switch to ON.

(7) Put the engine in Inspection Mode (Maintenance Mode).

Powertrain > Hybrid Control > Utility

Tester Display

Inspection Mode

(8) Crank the engine again and make sure that the engine does not start.

(9) Install the EFI-MAIN NO. 2 fuse.

(g) Enter the following menus.

Powertrain > Engine > Data List

Tester Display

Fuel Pressure (Low) / Fuel Pressure 2

(h) Compare the Fuel Pressure (Low) / Fuel Pressure 2 value recorded with the engine running to the Fuel Pressure (Low) / Fuel Pressure 2 value currently shown on the GTS.

Result

Proceed to

Fuel Pressure (Low) / Fuel Pressure 2 value drops

A

Fuel Pressure (Low) / Fuel Pressure 2 value is maintained

B

HINT:

Perform "Inspection After Repair" after replacing the fuel pressure sensor (for low pressure side).

Click here

B

REPLACE FUEL PRESSURE SENSOR (FOR LOW PRESSURE SIDE)

A

17.

PERFORM ACTIVE TEST USING GTS (CONTROL THE FUEL PUMP DUTY RATIO (BRUSHLESS))

(a) Install the fuel pressure gauge (for low pressure line of low pressure side).

Click here

(b) Enter the following menus.

Powertrain > Engine > Active Test

Active Test Display

Control the Fuel Pump Duty Ratio (Brushless)

Data List Display

Fuel Pressure (Low) / Fuel Pressure 2

(c) Compare the values in the Data List using the GTS and the fuel pressure gauge when the Active Test was performed.

Standard:

GTS Operation

Standard

Low

Data List value and fuel pressure gauge are within +/-50 kPa of each other

High

HINT:

Perform "Inspection After Repair" after replacing the fuel pressure sensor (for low pressure side).

Click here

NG

REPLACE FUEL PRESSURE SENSOR (FOR LOW PRESSURE SIDE)

OK

18.

CLEAR DTC

(a) Clear the DTCs.

Powertrain > Engine > Clear DTCs

(b) Turn the ignition switch off and wait for at least 30 seconds.

NEXT

19.

CHECK WHETHER DTC OUTPUT RECURS (DTC P107A2A OR P107A64)

(a) Drive the vehicle in accordance with the driving pattern described in Confirmation Driving Pattern.

(b) Enter the following menus.

Powertrain > Engine > Utility

Tester Display

All Readiness

(c) Input the DTC: P107A2A or P107A64.

(d) Check the DTC judgment result.

Result

Proceed to

NORMAL

(DTCs are not output)

A

ABNORMAL

(DTC P107A2A or P107A64 is output)

B

A

CHECK FOR INTERMITTENT PROBLEMS

B

REPLACE ECM

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     Reassembly

    REASSEMBLY CAUTION / NOTICE / HINT COMPONENTS (REASSEMBLY) Procedure Part Name Code 1 RING PIN 11115A - - 2 STRAIGHT PIN 11114A - - 3 NO. 2 OIL NOZZLE SUB-ASSEMBLY 15709 -

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