Toyota Corolla Cross Owners & Service Manuals

Toyota Corolla Cross: Disassembly

Toyota Corolla Cross (2022-2025) Service Manual / Engine & Hybrid System / Hybrid / Battery Control / Inverter With Converter / Disassembly

DISASSEMBLY

CAUTION / NOTICE / HINT

COMPONENTS (DISASSEMBLY)

Procedure

Part Name Code

1

NO. 1 INVERTER BRACKET

G9214

-

-

2

NO. 2 INVERTER BRACKET

G9215

-

-

3

NO. 3 ENGINE WIRE

82123

-

-

4

HV AIR CONDITIONING WIRE

821H2

-

-

5

FUEL HOSE BRACKET

23881B

-

-

-

6

WIRE HARNESS CLAMP BRACKET

-

-

-

-

PROCEDURE

1. REMOVE NO. 1 INVERTER BRACKET

NOTICE:

Make sure to support the inverter with converter assembly at the positions shown in the illustration, otherwise it may be damaged.

  • *a: Bottom of Inverter with Converter Assembly

    *b: Support

(1) Set the inverter with converter assembly on wooden blocks.

(2) Remove the 2 bolts and No. 1 inverter bracket from the inverter with converter assembly.

NOTICE:

Do not touch portion (A) of the No. 1 inverter bracket.

2. REMOVE NO. 2 INVERTER BRACKET

(1) Remove the 2 bolts and No. 2 inverter bracket from the inverter with converter assembly.

NOTICE:

Do not touch portion (A) of the No. 2 inverter bracket.

3. REMOVE NO. 3 ENGINE WIRE

CAUTION:

Be sure to wear insulated gloves.

NOTICE:

  • Do not allow any foreign matter or water to enter the inverter with converter assembly.
  • Perform this procedure when it is necessary to replace the inverter with converter assembly or the No. 3 engine wire.

(1) Disengage the 2 claws and open the cover.

(2) Remove the bolt, nut, clamp and disconnect the no. 3 engine wire from the inverter with converter assembly.

NOTICE:

Move the tool in the downward direction to loosen the nut as shown in the illustration.

4. REMOVE HV AIR CONDITIONING WIRE

CAUTION:

Be sure to wear insulated gloves.

NOTICE:

  • Do not touch the waterproof seal or terminals of the connector.
  • Do not damage the terminals, connector housing or inverter with converter assembly during disconnection.
  • Cover the hole where the cable was connected with tape (non-residue type) or equivalent to prevent entry of foreign matter.
  • Do not allow any foreign matter or water to enter the inverter with converter assembly.
  • Insulate the disconnected terminals with insulating tape.

*a

Waterproof Seal

-

-

5. REMOVE FUEL HOSE BRACKET

6. REMOVE WIRE HARNESS CLAMP BRACKET

    READ NEXT:

     Reassembly

    REASSEMBLY CAUTION / NOTICE / HINT Procedure Part Name Code 1 WIRE HARNESS CLAMP BRACKET - - - - 2 FUEL HOSE BRACKET 23

     Installation

    INSTALLATION CAUTION / NOTICE / HINT COMPONENTS (INSTALLATION) Procedure Part Name Code 1 SET INVERTER WITH CONVERTER ASSEMBLY G92A0

     Motor Generator Control System

    SEE MORE:

     If you think something is wrong

    If you notice any of the following symptoms, your vehicle probably needs adjustment or repair. Contact your Toyota dealer as soon as possible. Visible symptoms Fluid leaks under the vehicle. (Water dripping from the air conditioning after use is normal.) Flat-looking tires or uneven tire wear

     Compressor Solenoid Circuit Short to Ground or Open (P06A014)

    DESCRIPTION In this circuit, the compressor with pulley assembly receives refrigerant compression demand signals from the air conditioning amplifier assembly. Based on this signal, the compressor with pulley assembly changes the amount of compressor output. DTC No. Detection Item DTC

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