Toyota Corolla Cross: Removal

REMOVAL

CAUTION / NOTICE / HINT

Procedure		Part Name Code
1	REFRIGERANT FROM REFRIGERATION SYSTEM	-		-	-
2	SERVICE PLUG GRIP	G3834	-	-	-
3	CHECK TERMINAL VOLTAGE	-		-	-
4	NO. 1 ENGINE UNDER COVER ASSEMBLY	51410	-	-	-
5	DISCHARGE HOSE SUB-ASSEMBLY	88703		-	-
6	SUCTION HOSE SUB-ASSEMBLY	88704		-	-
7	COMPRESSOR WITH MOTOR ASSEMBLY	88370		-	-

CAUTION / NOTICE / HINT

CAUTION:

• Orange wire harnesses and connectors indicate high-voltage circuits. To prevent electric shock, always follow the procedure described in the repair manual.

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• To prevent electric shock, wear insulated gloves when working on wire harnesses and components of the high voltage system.

NOTICE:

If metal dust is produced inside the cooler compressor assembly, it could cause a clog in the modulator. If any metal dust comes out, replace the cooler dryer inside the modulator also.

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HINT:

When the cable is disconnected/reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

• Learning completes when vehicle is driven

  Effect/Inoperative Function When Necessary Procedures are not Performed	Necessary Procedures	Link
  Front Camera System	Drive the vehicle straight ahead at 15 km/h (10 mph) or more for 1 second or more.

• Learning completes when vehicle is operated normally

  Effect/Inoperative Function When Necessary Procedures are not Performed	Necessary Procedures	Link
  Power door lock control system Back door opener	Perform door unlock operation with door control switch or electrical key transmitter sub-assembly switch.
  Power back door system	Fully close the back door by hand. HINT: Initialization is not necessary if the above procedures are performed while the back door is closed.
  Air conditioning system	After the ignition switch is turned to ON, the servo motor standard position is recognized.	-

PROCEDURE

1. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM

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2. REMOVE SERVICE PLUG GRIP

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3. CHECK TERMINAL VOLTAGE

(a) Remove the connector cover assembly.

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(b) Check the terminal voltage.

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(c) Install the connector cover assembly.

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4. REMOVE NO. 1 ENGINE UNDER COVER ASSEMBLY

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5. DISCONNECT DISCHARGE HOSE SUB-ASSEMBLY

(1) Remove the bolt to disconnect the discharge hose sub-assembly from the compressor with motor assembly.

(2) Remove the O-ring from the discharge hose sub-assembly.

NOTICE:

Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.

6. DISCONNECT SUCTION HOSE SUB-ASSEMBLY

(1) Remove the bolt to disconnect the suction hose sub-assembly from the compressor with motor assembly.

(2) Remove the O-ring from the suction hose sub-assembly.

NOTICE:

Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.

7. REMOVE COMPRESSOR WITH MOTOR ASSEMBLY

*a	Connector (A)	*b	Connector (B)
*c	Green-colored Lock	-	-
	Slide	-	-

(1) Using a screwdriver, slide the green-colored lock of the connector (A) as shown in the illustration to release it and disconnect the connector.

CAUTION:

Make sure to wear insulated gloves.

NOTICE:

Insulate the disconnected terminals and connector with insulating tape.

(2) Disconnect the connector (B).

(3) Remove the 2 bolts and 2 nuts.

(4) Using an E8 "TORX" socket wrench, remove the 2 stud bolts and compressor with motor assembly.

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