Toyota Corolla Cross: Removal

REMOVAL

CAUTION / NOTICE / HINT

Procedure		Part Name Code
1	UPPER BACK DOOR TRIM PANEL ASSEMBLY	64790B	-	-	-
2	BACK DOOR SIDE GARNISH LH	67938A	-	-	-
3	BACK DOOR SIDE GARNISH RH	67937B	-	-	-
4	BACK DOOR TRIM PANEL ASSEMBLY	64780A	-	-	-

Procedure		Part Name Code
5	REAR WIPER ARM HEAD CAP	85292A	-	-	-
6	REAR WIPER ARM AND BLADE ASSEMBLY	-	-	-	-
7	REAR WIPER MOTOR ASSEMBLY	85110R		-	-
8	REAR WIPER MOTOR GROMMET	85143R	-	-	-

Procedure		Part Name Code
9	CENTER STOP LIGHT ASSEMBLY	81570	-	-	-
10	BACK DOOR GLASS SUB-ASSEMBLY	-		-	-
11	BACK DOOR WINDOW GLASS ADHESIVE DAM	64813B		-	-
12	NO. 2 BACK WINDOW GLASS SPACER	64819B		-	-
13	NO. 1 BACK WINDOW GLASS SPACER	64818B		-	-
14	NO. 2 BACK DOOR GLASS ADHESIVE DAM	68294D		-	-
15	BACK DOOR WINDOW FRAME SPACER	68699		-	-

CAUTION / NOTICE / HINT

NOTICE:

Make sure to use Toyota Genuine Windshield Glass Adhesive (High Modulus Type) or equivalent.

PROCEDURE

1. REMOVE UPPER BACK DOOR TRIM PANEL ASSEMBLY

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2. REMOVE BACK DOOR SIDE GARNISH LH

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3. REMOVE BACK DOOR SIDE GARNISH RH

(a) Use the same procedure as for the LH side.

4. REMOVE BACK DOOR TRIM PANEL ASSEMBLY

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5. REMOVE REAR WIPER ARM HEAD CAP (w/ Rear Wiper)

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6. REMOVE REAR WIPER ARM AND BLADE ASSEMBLY (w/ Rear Wiper)

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7. REMOVE REAR WIPER MOTOR ASSEMBLY (w/ Rear Wiper)

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8. REMOVE REAR WIPER MOTOR GROMMET (w/ Rear Wiper)

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9. REMOVE CENTER STOP LIGHT ASSEMBLY

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10. REMOVE BACK DOOR GLASS SUB-ASSEMBLY

(1) Disconnect the 2 connectors.

(2) Apply protective tape to the area around the installation position of the back door glass sub-assembly on the vehicle body to prevent it from being scratched as shown in the illustration.

(3) Place matchmarks on the back door glass sub-assembly and vehicle body at the locations indicated in the illustration.

HINT:

Matchmarks are not necessary if the back door glass sub-assembly is not going to be reused.

(4) Install the suction cups to the back door glass sub-assembly.

(1) Cut off the adhesive by the below procedure.

1. Pass a piano wire between the vehicle body and back door glass sub-assembly from the interior.

2. Tie both wire ends to wooden blocks or similar objects that can serve as handles.

3. Cut off the adhesive by pulling the piano wire around the back door glass sub-assembly.

NOTICE:

• When separating the back door glass sub-assembly, be careful not to damage the paint or interior and exterior ornaments.
• When cutting off the adhesive, take care not to damage the connectors on the back door glass sub-assembly.
• The No. 1 back window glass spacer and No. 2 back window glass spacer are installed to the back door glass sub-assembly as shown in the illustration. Be careful not to damage the back door glass sub-assembly when cutting the adhesive.

(2) Remove the back door glass sub-assembly by the below procedure.

1. Using suction cups, disengage the No. 1 back window glass spacer and No. 2 back window glass spacer to remove the back door glass sub-assembly.

NOTICE:

To prevent the back door glass sub-assembly from falling when performing this operation, be sure to hold the back door glass sub-assembly using suction cups.

2. Using suction cups, remove the back door glass sub-assembly.

NOTICE:

• Be careful not to drop the back door glass sub-assembly.
• Leave as much adhesive on the vehicle body as possible when removing the back door glass sub-assembly.

11. REMOVE BACK WINDOW GLASS ADHESIVE DAM

(1) When reusing the back door glass sub-assembly.

1. Using a scraper, remove the back window glass adhesive dam.

NOTICE:

• Be careful not to damage the back door glass sub-assembly.
• Be sure to replace the back window glass adhesive dam with a new one.

12. REMOVE NO. 2 BACK WINDOW GLASS SPACER

(1) When reusing the back door glass sub-assembly.

1. Using a scraper, remove the No. 2 back window glass spacer.

NOTICE:

• Be careful not to damage the back door glass sub-assembly.
• Be sure to replace the No. 2 back window glass spacer with a new one.

13. REMOVE NO. 1 BACK WINDOW GLASS SPACER

(a) Use the same procedure as for the No. 2 back window glass spacer.

14. REMOVE NO. 2 BACK DOOR GLASS ADHESIVE DAM

(1) When reusing the back door glass sub-assembly.

1. Using a scraper, remove the 2 No. 2 back door glass adhesive dams.

NOTICE:

• Be careful not to damage the back door glass sub-assembly.
• Be sure to replace the 2 No. 2 back door glass adhesive dams with a new ones.

15. REMOVE BACK DOOR WINDOW FRAME SPACER

(1) When reusing the back door glass sub-assembly.

1. Using a scraper, remove the 2 back door window frame spacers.

NOTICE:

• Be careful not to damage the back door glass sub-assembly.
• Be sure to replace the 2 back door window frame spacers with a new ones.

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