Toyota Corolla Cross Owners & Service Manuals

Toyota Corolla Cross: Removal

REMOVAL

CAUTION / NOTICE / HINT

COMPONENTS (REOVAL)

Procedure

Part Name Code

1

TAIL EXHAUST PIPE ASSEMBLY

17430

-

-

2

MAIN MUFFLER HEAT INSULATOR UPPER

58327D

-

-

-

Non-reusable part

-

-

Procedure

Part Name Code

3

SERVICE PLUG GRIP

G3834

-

-

-

4

REMOVE CONNECTOR COVER ASSEMBLY

-

-

-

5

CHECK TERMINAL VOLTAGE

-

-

-

6

INSTALL CONNECTOR COVER ASSEMBLY

-

-

-

Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping": N*m (kgf*cm, ft.*lbf)

N*m (kgf*cm, ft.*lbf): Specified torque

Procedure

Part Name Code

7

DECK BOARD ASSEMBLY

58410B

-

-

-

8

SPARE WHEEL CUSHION

64777J

-

-

-

9

SEPARATE REAR TRACTION MOTOR CABLE

G1149

-

-

Procedure

Part Name Code

10

REAR WHEEL

-

-

-

-

Procedure

Part Name Code

11

REAR AXLE SHAFT NUT LH

42312B

-

-

12

REAR AXLE SHAFT NUT RH

42311N

-

-

13

REAR FLEXIBLE HOSE LH

47319F

-

-

-

14

REAR FLEXIBLE HOSE RH

47318F

-

-

-

15

REAR SKID CONTROL SENSOR LH

89544E

-

-

16

REAR SKID CONTROL SENSOR RH

89544D

-

-

17

REAR STABILIZER LINK ASSEMBLY LH

48840A

-

-

18

REAR STABILIZER LINK ASSEMBLY RH

48830D

-

-

19

REAR STABILIZER BAR

48812

-

-

-

Non-reusable part

Do not apply lubricants to the threaded parts

Procedure

Part Name Code

20

REAR COIL SPRING LH

48231B

-

-

-

21

REAR COIL SPRING RH

48231A

-

-

-

22

REAR LOWER COIL SPRING INSULATOR LH

48258C

-

-

-

23

REAR LOWER COIL SPRING INSULATOR RH

48258B

-

-

-

24

REAR NO. 1 SUSPENSION ARM ASSEMBLY LH

48720A

-

-

25

REAR NO. 1 SUSPENSION ARM ASSEMBLY RH

48710A

-

-

26

SEPARATE REAR UPPER CONTROL ARM ASSEMBLY LH

48790

-

-

27

SEPARATE REAR UPPER CONTROL ARM ASSEMBLY RH

48770A

-

-

Procedure

Part Name Code

28

REAR DRIVE SHAFT ASSEMBLY LH

42340B

-

-

29

REAR DRIVE SHAFT ASSEMBLY RH

42330

-

-

30

REAR SUSPENSION MEMBER SUB-ASSEMBLY

51206A

-

-

31

CONNECTOR COVER

82821T

-

-

32

MOTOR CABLE TERMINAL CAP

G114D

-

-

33

REAR TRACTION MOTOR CABLE

G1149

-

-

34

NO. 6 FLOOR WIRE

82169A

-

-

-

35

MOTOR CABLE BRACKET

-

-

-

-

36

REMOVE REAR UPPER CONTROL ARM ASSEMBLY LH

48790

-

-

37

REMOVE REAR UPPER CONTROL ARM ASSEMBLY RH

48770A

-

-

38

REAR TRACTION MOTOR WITH TRANSAXLE ASSEMBLY

G1050

-

-

39

REAR NO. 2 SUSPENSION ARM ASSEMBLY LH

48740F

-

-

40

REAR NO. 2 SUSPENSION ARM ASSEMBLY RH

48730F

-

-

41

DIFFERENTIAL MOUNT CUSHION

41651G

-

-

*1

NO. 2 CAMBER ADJUST CAM

*2

REAR SUSPENSION TOE ADJUST CAM SUB-ASSEMBLY

*3

DIFFERENTIAL DYNAMIC DAMPER

-

-

Non-reusable part

Do not apply lubricants to the threaded parts

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during rear suspension crossmember sub-assembly removal/installation are shown below.

Necessary Procedures After Procedure Performed

Replaced Part or Performed Procedure

Necessary Procedure

Effect/Inoperative Function when Necessary Procedure not Performed

Link

Rear wheel alignment adjustment

  1. Perform "Reset Memory"
  2. Perform "Calibration"
  • DTCs are stored
  • ABS warning light illuminates
  • Brake system warning light (yellow indicator) illuminates
  • Slip indicator light illuminates
  • Electronically controlled brake system does not operate correctly

Suspension, tires, etc.

Rear television camera assembly optical axis (Back camera position setting)

Parking Assist Monitor System

Initialize headlight ECU subassembly LH

Automatic headlight beam level control system

Gas leak from exhaust system is repaired

Inspection After Repair

  • Poor idle, etc.
  • Engine start function, etc.

CAUTION:

  • When the engine is hot, do not touch high-temperature areas such as the engine or exhaust pipe.
  • Touching high-temperature areas such as the engine and exhaust pipe could result in burns.

PROCEDURE

1. REMOVE TAIL EXHAUST PIPE ASSEMBLY

Click here

2. REMOVE MAIN MUFFLER HEAT INSULATOR UPPER

Click here

3. REMOVE SERVICE PLUG GRIP

Click here

4. REMOVE CONNECTOR COVER ASSEMBLY

Click here

5. CHECK TERMINAL VOLTAGE

Click here

6. INSTALL CONNECTOR COVER ASSEMBLY

Click here

7. REMOVE DECK BOARD ASSEMBLY

Click here

8. REMOVE SPARE WHEEL CUSHION

Click here

9. SEPARATE REAR TRACTION MOTOR CABLE

Click here

10. REMOVE REAR WHEEL

Click here

11. REMOVE REAR AXLE SHAFT NUT LH

Click here

12. REMOVE REAR AXLE SHAFT NUT RH

(a) Perform the same procedure as for the LH side.

13. SEPARATE REAR FLEXIBLE HOSE LH

Click here

14. SEPARATE REAR FLEXIBLE HOSE RH

(a) Perform the same procedure as for the LH side.

15. DISCONNECT REAR SKID CONTROL SENSOR LH

Click here

16. DISCONNECT REAR SKID CONTROL SENSOR RH

(a) Perform the same procedure as for the LH side.

17. REMOVE REAR STABILIZER LINK ASSEMBLY LH

Click here

18. REMOVE REAR STABILIZER LINK ASSEMBLY RH

(a) Perform the same procedure as for the LH side.

19. REMOVE REAR STABILIZER BAR

Click here

20. REMOVE REAR COIL SPRING LH

Click here

21. REMOVE REAR COIL SPRING RH

(a) Perform the same procedure as for the LH side.

22. REMOVE REAR LOWER COIL SPRING INSULATOR LH

Click here

23. REMOVE REAR LOWER COIL SPRING INSULATOR RH

(a) Perform the same procedure as for the LH side.

24. REMOVE REAR NO. 1 SUSPENSION ARM ASSEMBLY LH

Click here

25. REMOVE REAR NO. 1 SUSPENSION ARM ASSEMBLY RH

(a) Perform the same procedure as for the LH side.

26. SEPARATE REAR UPPER CONTROL ARM ASSEMBLY LH

NOTICE:

Because the nut has its own stopper, do not turn the nut. Loosen the bolt with the nut secured.

27. SEPARATE REAR UPPER CONTROL ARM ASSEMBLY RH

(a) Perform the same procedure as for the LH side.

28. REMOVE REAR DRIVE SHAFT ASSEMBLY LH

Click here

29. REMOVE REAR DRIVE SHAFT ASSEMBLY RH

(a) Perform the same procedure as for the LH side.

30. REMOVE REAR SUSPENSION MEMBER SUB-ASSEMBLY

*a

Engine Lifter

*b

Attachment

Attachment and Wooden Block Placement Location

-

-

(1) Disconnect the connector.

(2) Using an engine lifter and 4 attachments or equivalent tools, support the rear suspension member sub-assembly as shown in the illustration.

CAUTION:

  • The rear suspension member sub-assembly is a very heavy component. Make sure that it is supported securely.
  • If the rear suspension member sub-assembly is not securely supported, it may drop, resulting in serious injury.

NOTICE:

Use attachments and wooden blocks to keep the rear suspension member sub-assembly level.

(3) Remove the 2 bolts and 2 nuts.

(4) Slowly lower the rear suspension member sub-assembly.

NOTICE:

When lowering the rear suspension member sub-assembly, be careful not to damage the vehicle body or other components installed to the vehicle.

31. REMOVE CONNECTOR COVER

Click here

32. REMOVE MOTOR CABLE TERMINAL CAP

Click here

33. REMOVE REAR TRACTION MOTOR CABLE

Click here

34. REMOVE NO. 6 FLOOR WIRE

35. REMOVE MOTOR CABLE BRACKET

36. REMOVE REAR UPPER CONTROL ARM ASSEMBLY LH

Click here

37. REMOVE REAR UPPER CONTROL ARM ASSEMBLY RH

(a) Perform the same procedure as for the LH side.

38. REMOVE REAR TRACTION MOTOR WITH TRANSAXLE ASSEMBLY

Click here

39. REMOVE REAR NO. 2 SUSPENSION ARM ASSEMBLY LH

Click here

40. REMOVE REAR NO. 2 SUSPENSION ARM ASSEMBLY RH

(a) Perform the same procedure as for the LH side.

41. REMOVE DIFFERENTIAL MOUNT CUSHION

NOTICE:

  • Before using SST, apply grease to SST bolts.
  • Tighten the 2 bolts of SST so that they enter the 2 holes of the differential mount cushion by an equal amount.
  • Do not tilt the bolts of SST.

*a

Hold

*b

Turn

Front of vehicle

-

-

(1) Using SST, remove the differential mount cushion from the rear suspension member sub-assembly.

SST: 09570-48010

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