Toyota Corolla Cross: Installation

INSTALLATION

CAUTION / NOTICE / HINT

Procedure		Part Name Code
1	DIFFERENTIAL MOUNT CUSHION	41651G		-	-
2	TEMPORARILY INSTALL REAR NO. 2 SUSPENSION ARM ASSEMBLY LH	48740F		-	-
3	TEMPORARILY INSTALL REAR NO. 2 SUSPENSION ARM ASSEMBLY LH	48730F		-	-
4	REAR TRACTION MOTOR WITH TRANSAXLE ASSEMBLY	G1050		-	-
5	REAR UPPER CONTROL ARM ASSEMBLY LH	48790		-	-
6	REAR UPPER CONTROL ARM ASSEMBLY RH	48770A		-	-
7	MOTOR CABLE BRACKET	-	-	-	-
8	NO. 6 FLOOR WIRE	82169A	-	-	-
9	REAR TRACTION MOTOR CABLE	G1149		-	-
10	MOTOR CABLE TERMINAL CAP	G114D		-	-
11	CONNECTOR COVER	82821T		-	-
12	REAR SUSPENSION MEMBER SUB-ASSEMBLY	51206A		-	-
13	REAR DRIVE SHAFT ASSEMBLY LH	42340B		-	-
14	REAR DRIVE SHAFT ASSEMBLY RH	42330		-	-

	Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping" : N*m (kgf*cm, ft.*lbf)		N*m (kgf*cm, ft.*lbf): Specified torque
●	Non-reusable part		Do not apply lubricants to the threaded parts

Procedure		Part Name Code
15	TEMPORARILY INSTALL REAR UPPER CONTROL ARM ASSEMBLY LH	48790		-	-
16	TEMPORARILY INSTALL REAR UPPER CONTROL ARM ASSEMBLY RH	48770A		-	-
17	TEMPORARILY INSTALL REAR NO. 1 SUSPENSION ARM ASSEMBLY LH	48720A		-	-
18	TEMPORARILY INSTALL REAR NO. 1 SUSPENSION ARM ASSEMBLY RH	48710A		-	-
19	REAR LOWER COIL SPRING INSULATOR LH	48258C	-	-	-
20	REAR LOWER COIL SPRING INSULATOR RH	48258B	-	-	-
21	REAR COIL SPRING LH	48231B	-	-	-
22	REAR COIL SPRING RH	48231A	-	-	-

Procedure		Part Name Code
23	REAR STABILIZER BAR	48812	-	-	-
24	REAR AXLE SHAFT NUT LH	42312B		-	-
25	REAR AXLE SHAFT NUT RH	42311N		-	-
26	REAR SKID CONTROL SENSOR LH	89544E	-	-	-
27	REAR SKID CONTROL SENSOR RH	89544D	-	-	-
28	REAR FLEXIBLE HOSE LH	47319F	-	-	-
29	REAR FLEXIBLE HOSE RH	47318F	-	-	-
30	STABILIZE SUSPENSION	-	-	-	-
31	INSTALL REAR STABILIZER LINK ASSEMBLY LH	48840A	-	-	-
32	INSTALL REAR STABILIZER LINK ASSEMBLY RH	48830D	-	-	-

	Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping" : N*m (kgf*cm, ft.*lbf)		N*m (kgf*cm, ft.*lbf): Specified torque
●	Non-reusable part		Do not apply lubricants to the threaded parts

Procedure		Part Name Code
33	FULLY TIGHTEN REAR NO. 1 SUSPENSION ARM ASSEMBLY LH	48720A		-	-
34	FULLY TIGHTEN REAR NO. 1 SUSPENSION ARM ASSEMBLY RH	48710A		-	-
35	FULLY TIGHTEN REAR NO. 2 SUSPENSION ARM ASSEMBLY LH	48740F		-	-
36	FULLY TIGHTEN REAR NO. 2 SUSPENSION ARM ASSEMBLY RH	48730F		-	-
37	FULLY TIGHTEN REAR UPPER CONTROL ARM ASSEMBLY LH	48790		-	-
38	FULLY TIGHTEN REAR UPPER CONTROL ARM ASSEMBLY RH	48770A		-	-
39	REAR WHEEL	-	-	-	-
40	FULLY TIGHTEN REAR NO. 2 SUSPENSION ARM ASSEMBLY LH	48740F		-	-
41	FULLY TIGHTEN REAR NO. 2 SUSPENSION ARM ASSEMBLY RH	48730F		-	-

Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping" : N*m (kgf*cm, ft.*lbf)

-

-

Procedure		Part Name Code
42	INSTALL REAR TRACTION MOTOR CABLE	G1149		-	-
43	SPARE WHEEL CUSHION	64777J	-	-	-
44	DECK BOARD ASSEMBLY	58410B	-	-	-

Procedure		Part Name Code
45	SERVICE PLUG GRIP	G3834	-	-	-

Procedure		Part Name Code
46	UPPER MAIN MUFFLER HEAT INSULATOR	58327D	-	-	-

N*m (kgf*cm, ft.*lbf): Specified torque

-

-

Procedure		Part Name Code
47	TAIL EXHAUST PIPE ASSEMBLY	17430		-	-
48	INSPECT FOR EXHAUST GAS LEAK	-		-	-
49	INSPECT AND ADJUST REAR WHEEL ALIGNMENT	-		-	-
50	CHECK FOR SPEED SENSOR SIGNAL	-		-	-
51	PERFORM CALIBRATION	-	-	-

N*m (kgf*cm, ft.*lbf): Specified torque

●

Non-reusable part

PROCEDURE

1. INSTALL DIFFERENTIAL MOUNT CUSHION

*a	90° +/- 3°	-	-
	Front of vehicle	-	-

(1) Temporarily install a new differential mount cushion from the rear of the vehicle as shown in the illustration.

NOTICE:

• Make sure that the rear No. 1 differential mount cushion is aligned within 3° from the center.
• Be sure to install the differential mount cushion in the correct direction.

*a	Hold	*b	Turn
	Front of vehicle	-	-

(1) Using SST, press the differential mount cushion into the rear suspension member sub-assembly. (*1)

SST: 09570-48010

(2) Using a vernier caliper, measure the length indicated by (A) in the illustration. (*2)

NOTICE:

• Measure at several points to ensure that the differential mount cushion is pressed in evenly.
• Do not measure on a weld bead.

(3) Repeat the steps *1 and *2 to press the differential mount cushion into the rear suspension member sub-assembly until the length indicated by (A) in the illustration is within the specification.

Reference Length (A):

10.5 to 11.5 mm (0.413 to 0.453 in.)

(4) Remove SST. Using a vernier caliper, measure the differential mount cushion protrusion length indicated by (B) in the illustration and ensure that the measured length is within the specification.

Standard Length (B):

4.5 to 5.5 mm (0.177 to 0.217 in.)

2. TEMPORARILY INSTALL REAR NO. 2 SUSPENSION ARM ASSEMBLY LH

Click here

3. TEMPORARILY INSTALL REAR NO. 2 SUSPENSION ARM ASSEMBLY LH

(a) Perform the same procedure as for the LH side.

4. INSTALL REAR TRACTION MOTOR WITH TRANSAXLE ASSEMBLY

Click here

5. INSTALL REAR UPPER CONTROL ARM ASSEMBLY LH

Click here

6. INSTALL REAR UPPER CONTROL ARM ASSEMBLY RH

(a) Perform the same procedure as for the LH side.

7. INSTALL MOTOR CABLE BRACKET

Torque:

12 N·m {122 kgf·cm, 9 ft·lbf}

8. INSTALL NO. 6 FLOOR WIRE

Torque:

8.0 N·m {82 kgf·cm, 71 in·lbf}

9. INSTALL REAR TRACTION MOTOR CABLE

Click here

10. INSTALL MOTOR CABLE TERMINAL CAP

Click here

11. INSTALL CONNECTOR COVER

Click here

12. INSTALL REAR SUSPENSION MEMBER SUB-ASSEMBLY

*a	Engine Lifter	*b	Attachment
	Attachment Placement Location	-	-

(1) Using an engine lifter and 4 attachments or equivalent tools, support the rear suspension member sub-assembly as shown in the illustration.

CAUTION:

• The rear suspension member sub-assembly is a very heavy component. Make sure that it is supported securely.
• If the rear suspension member sub-assembly is not securely supported, it may drop, resulting in serious injury.

NOTICE:

• Use attachments to keep the rear suspension member sub-assembly level.
• Keep supporting the rear suspension member sub-assembly until the installation has been completed.

(2) Raise the rear suspension member sub-assembly until there is no clearance between the rear suspension member sub-assembly and vehicle body.

(3) Install the rear suspension member sub-assembly with the 2 bolts and 2 nuts.

Torque:

143 N·m {1458 kgf·cm, 105 ft·lbf}

(4) Connect the connector.

13. INSTALL REAR DRIVE SHAFT ASSEMBLY LH

Click here

14. INSTALL REAR DRIVE SHAFT ASSEMBLY RH

(a) Perform the same procedure as for the LH side.

15. TEMPORARILY INSTALL REAR UPPER CONTROL ARM ASSEMBLY LH

NOTICE: Insert the bolt with the threaded end facing the rear of the vehicle. Because the nut has its own stopper, do not turn the nut. Tighten the bolt with the nut secured.

16. TEMPORARILY INSTALL REAR UPPER CONTROL ARM ASSEMBLY RH

(a) Perform the same procedure as for the LH side.

17. TEMPORARILY INSTALL REAR NO. 1 SUSPENSION ARM ASSEMBLY LH

Click here

18. TEMPORARILY INSTALL REAR NO. 1 SUSPENSION ARM ASSEMBLY RH

(a) Perform the same procedure as for the LH side.

19. INSTALL REAR LOWER COIL SPRING INSULATOR LH

Click here

20. INSTALL REAR LOWER COIL SPRING INSULATOR RH

(a) Perform the same procedure as for the LH side.

21. INSTALL REAR COIL SPRING LH

Click here

22. INSTALL REAR COIL SPRING RH

(a) Perform the same procedure as for the LH side.

23. INSTALL REAR STABILIZER BAR

Click here

24. INSTALL REAR AXLE SHAFT NUT LH

Click here

25. INSTALL REAR AXLE SHAFT NUT RH

(a) Perform the same procedure as for the LH side.

26. CONNECT REAR SKID CONTROL SENSOR LH

Click here

27. CONNECT REAR SKID CONTROL SENSOR RH

(a) Perform the same procedure as for the LH side.

28. INSTALL REAR FLEXIBLE HOSE LH

Click here

29. INSTALL REAR FLEXIBLE HOSE RH

(a) Perform the same procedure as for the LH side.

30. STABILIZE SUSPENSION

Click here

31. INSTALL REAR STABILIZER LINK ASSEMBLY LH

Click here

32. INSTALL REAR STABILIZER LINK ASSEMBLY RH

(a) Perform the same procedure as for the LH side.

33. FULLY TIGHTEN REAR NO. 1 SUSPENSION ARM ASSEMBLY LH

Click here

34. FULLY TIGHTEN REAR NO. 1 SUSPENSION ARM ASSEMBLY RH

(a) Perform the same procedure as for the LH side.

35. FULLY TIGHTEN REAR NO. 2 SUSPENSION ARM ASSEMBLY LH

(a) Install the rear No. 2 suspension arm assembly LH (rear axle carrier sub-assembly side) with the bolt.

Click here

36. FULLY TIGHTEN REAR NO. 2 SUSPENSION ARM ASSEMBLY RH

(a) Perform the same procedure as for the LH side.

37. FULLY TIGHTEN REAR UPPER CONTROL ARM ASSEMBLY LH

(1) Install the rear upper control arm assembly LH (rear axle carrier sub-assembly side) with the bolt.

Torque:

73 N·m {744 kgf·cm, 54 ft·lbf}

NOTICE:

Because the nut has its own stopper, do not turn the nut. Tighten the bolt with the nut secured.

38. FULLY TIGHTEN REAR UPPER CONTROL ARM ASSEMBLY RH

(a) Perform the same procedure as for the LH side.

39. INSTALL REAR WHEEL

Click here

40. FULLY TIGHTEN REAR NO. 2 SUSPENSION ARM ASSEMBLY LH

Click here

41. FULLY TIGHTEN REAR NO. 2 SUSPENSION ARM ASSEMBLY RH

(a) Perform the same procedure as for the LH side.

42. INSTALL REAR TRACTION MOTOR CABLE

Click here

43. INSTALL SPARE WHEEL CUSHION

44. INSTALL DECK BOARD ASSEMBLY

45. INSTALL SERVICE PLUG GRIP

Click here

46. INSTALL MAIN MUFFLER UPPER HEAT INSULATOR

Click here

47. INSTALL TAIL EXHAUST PIPE ASSEMBLY

Click here

48. INSPECT FOR EXHAUST GAS LEAK

Click here

49. INSPECT AND ADJUST REAR WHEEL ALIGNMENT

Click here

50. CHECK FOR SPEED SENSOR SIGNAL

Click here

51. PERFORM CALIBRATION

Click here

READ NEXT: