Toyota Corolla Cross: Removal

REMOVAL

CAUTION / NOTICE / HINT

Procedure		Part Name Code
1	INLET NO. 1 AIR CLEANER	17751	-	-	-
2	AIR CLEANER CAP WITH AIR CLEANER HOSE	-	-	-	-
3	THROTTLE BODY WITH MOTOR ASSEMBLY	22030		-	-
4	THROTTLE BODY GASKET	22271	-	-	-
5	NO. 1 EGR PIPE SUB-ASSEMBLY	25601		-	-
6	EGR VALVE ADAPTER GASKET	25629	-	-	-
7	EGR INLET GASKET	25628	-	-	-
8	E.F.I. VACUUM SENSOR ASSEMBLY (MANIFOLD ABSOLUTE PRESSURE SENSOR)	89421	-	-	-
9	NO. 1 FUEL VAPOR FEED HOSE	23826	-	-	-
10	ENGINE WIRE	82121	-	-	-
11	NO. 3 WATER BY-PASS PIPE	16279		-	-
12	INTAKE MANIFOLD STAY	17138B		-	-
13	INTAKE MANIFOLD	17111	-	-	-
14	NO. 1 INTAKE MANIFOLD TO HEAD GASKET	17177	-	-	-
15	VACUUM HOSE	-	-	-	-

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during intake manifold removal/installation are shown below.

CAUTION:

• Orange wire harnesses and connectors indicate high-voltage circuits. To prevent electric shock, always follow the procedure described in the repair manual.

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• To prevent electric shock, wear insulated gloves when working on wire harnesses and components of the high voltage system.

NOTICE:

• After the power switch is turned off, the radio and display receiver assembly records various types of memory and settings. As a result, after turning the power switch off, make sure to wait at least 85 seconds before disconnecting the cable from the negative (-) auxiliary battery terminal. (for Audio and Visual System (for HEV Model))
• After the ignition switch is turned off, the navigation system records various types of memory and settings. As a result, after turning the ignition switch off, make sure to wait at least 3 minutes before disconnecting the cable from the negative (-) battery terminal. (for Navigation System (for HEV Model))
• This procedure includes the removal of small-head bolts. Refer to Small-Head Bolts of Basic Repair Hint to identify the small-head bolts.

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PROCEDURE

1. REMOVE INLET NO. 1 AIR CLEANER

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2. REMOVE AIR CLEANER CAP WITH AIR CLEANER HOSE

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3. REMOVE THROTTLE BODY WITH MOTOR ASSEMBLY

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4. REMOVE THROTTLE BODY GASKET

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5. REMOVE NO. 1 EGR PIPE SUB-ASSEMBLY

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6. REMOVE EGR VALVE ADAPTER GASKET

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7. REMOVE EGR INLET GASKET

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8. REMOVE E.F.I. VACUUM SENSOR ASSEMBLY (MANIFOLD ABSOLUTE PRESSURE SENSOR)

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9. REMOVE NO. 1 FUEL VAPOR FEED HOSE

10. DISCONNECT ENGINE WIRE

11. DISCONNECT NO. 3 WATER BY-PASS PIPE

(1) Using an 8 mm socket wrench, remove the bolt and separate the No. 3 water by-pass pipe from the intake manifold.

12. REMOVE INTAKE MANIFOLD STAY

(1) Using an 8 mm socket wrench, remove the bolt (A).

(2) Remove the bolt (B).

(3) Disengage the guide and remove the intake manifold stay.

13. REMOVE INTAKE MANIFOLD

14. REMOVE NO. 1 INTAKE MANIFOLD TO HEAD GASKET

15. REMOVE VACUUM HOSE

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