Toyota Corolla Cross: Removal

REMOVAL

CAUTION / NOTICE / HINT

Procedure		Part Name Code
1	TAIL EXHAUST PIPE ASSEMBLY	17430		-	-
2	MAIN MUFFLER UPPER HEAT INSULATOR	58320D	-	-	-

Procedure		Part Name Code
3	FUEL TANK VENT HOSE SUB-ASSEMBLY	77404	-	-	-
4	NO. 2 FUEL TANK VENT HOSE SUB-ASSEMBLY	77404B	-	-	-
5	CHARCOAL CANISTER HOSE	77759A	-	-	-
6	CANISTER (CHARCOAL CANISTER ASSEMBLY)	77740	-	-	-
7	LEAK DETECTION PUMP SUB-ASSEMBLY	77740R	-	-	-

PROCEDURE

1. REMOVE TAIL EXHAUST PIPE ASSEMBLY

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2. REMOVE MAIN MUFFLER UPPER HEAT INSULATOR

3. DISCONNECT FUEL TANK VENT HOSE SUB-ASSEMBLY

*a	Retainer	*b	Tab
*c	Tube Connector	*d	O-ring
*e	Pipe (Leak Detection Pump Sub-assembly)	-	-
	Pinch		Pull

(1) Disconnect the fuel tank vent hose sub-assembly from the leak detection pump sub-assembly.

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NOTICE:

• Remove any dirt or foreign matter on the tube connector before performing this work.
• Do not allow any scratches or foreign matter to get on the parts when disconnecting them as the tube connector has an O-ring that seals the pipe (leak detection pump sub-assembly).
• Perform this work by hand. Do not use any tools.
• Do not forcibly bend, twist or turn the fuel tank vent hose sub-assembly.
• Protect the disconnected parts by covering them with plastic bags after disconnecting the fuel tank vent hose sub-assembly.
• If the tube connector and pipe (leak detection pump sub-assembly) are stuck, push and pull to release them.

HINT:

Do not remove the retainer.

(2) Disconnect the leak detection pump sub-assembly connector.

4. DISCONNECT NO. 2 FUEL TANK VENT HOSE SUB-ASSEMBLY

*a	Retainer	*b	Tab
*c	Tube Connector	*d	O-ring
*e	Pipe (Canister (Charcoal Canister Assembly))	-	-
	Pinch		Pull

(1) Disconnect the No. 2 fuel tank vent hose sub-assembly from the canister (charcoal canister assembly).

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NOTICE:

• Remove any dirt or foreign matter on the tube connector before performing this work.
• Do not allow any scratches or foreign matter to get on the parts when disconnecting them as the tube connector has an O-ring that seals the pipe (canister (charcoal canister assembly)).
• Perform this work by hand. Do not use any tools.
• Do not forcibly bend, twist or turn the No. 2 fuel tank vent hose sub-assembly.
• Protect the disconnected parts by covering them with plastic bags after disconnecting the No. 2 fuel tank vent hose sub-assembly.
• If the tube connector and pipe (canister (charcoal canister assembly)) are stuck, push and pull to release them.

HINT:

Do not remove the retainer.

5. DISCONNECT CHARCOAL CANISTER HOSE

6. REMOVE CANISTER (CHARCOAL CANISTER ASSEMBLY)

(1) Remove the 2 bolts and disconnect the canister (charcoal canister assembly) from the vehicle body.

(2) Disengage the claw and remove the canister (charcoal canister assembly) from vehicle body as shown in the illustration.

7. REMOVE LEAK DETECTION PUMP SUB-ASSEMBLY

NOTICE: Only perform this procedure when replacement of the leak detection pump sub-assembly is necessary.

(1) Before removing the leak detection pump sub-assembly, clean the charcoal canister sub-assembly by blowing air into it to ensure that the charcoal canister sub-assembly is free of foreign matter.

NOTICE:

• Make sure to clean the charcoal canister sub-assembly using air only.
• Do not use gasoline, thinners or solvents.

(2) While disengaging the 2 claws as shown in the illustration, push the leak detection pump sub-assembly upwards using a screwdriver with its tip wrapped with protective tape to remove it.

(3) Check if the charcoal canister sub-assembly contains foreign matter such as mud or water.

1. Visually check that the inside of the charcoal canister sub-assembly is free of foreign matter.

2. Hold the charcoal canister sub-assembly upside down to make sure that it is free of foreign matter.

If the charcoal canister sub-assembly contains foreign matter, replace the canister (charcoal canister assembly).

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