Toyota Corolla Cross: Removal

REMOVAL

CAUTION / NOTICE / HINT

Procedure		Part Name Code
1	FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY	77020A	-	-	-
2	FUEL TANK VENT TUBE ASSEMBLY	77010	-	-	-
3	DRAIN FUEL	-		-	-
4	EXHAUST PIPE ASSEMBLY	-	-	-	-

Procedure		Part Name Code
5	NO. 2 FUEL TANK PROTECTOR	77642A	-	-	-
6	NO. 1 FUEL TANK PROTECTOR	77641A	-	-	-
7	FUEL TANK BREATHER TUBE	-		-	-
8	FUEL TANK TO FILLER PIPE HOSE	77210	-	-	-
9	FUEL TANK MAIN TUBE SUB-ASSEMBLY	77209F		-	-
10	FUEL CUT OFF W/TUBE	-		-	-
11	FUEL TANK ASSEMBLY	77100		-	-
12	NO. 6 FUEL TANK CUSHION	77656B	-	-	-

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during fuel pump removal/installation are shown below.

CAUTION:

• Never perform work on fuel system components near any possible ignition sources.
• Vaporized fuel could ignite, resulting in a serious accident.
• Do not perform work on fuel system components without first disconnecting the cable from the negative (-) battery terminal.
• Sparks could cause vaporized fuel to ignite, resulting in a serious accident.
• Because the weight of the fuel tank sub-assembly is extremely heavy, make sure to follow the work procedures described in the repair manual.
• If work is not performed according to the procedures described in the repair manual, there is a danger that the components could fall down.
• When the engine is hot, do not touch high-temperature areas such as the engine or exhaust pipe.
• Touching high-temperature areas such as the engine and exhaust pipe could result in burns.

HINT:

When the cable is disconnected / reconnected to the battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

• Learning completes when vehicle is driven.

  Effect/Inoperative Function When Necessary Procedures are not Performed	Necessary Procedures	Link
  Front camera system	Drive the vehicle straight ahead at 15 km/h (10 mph) or more for 1 second or more.
  Stop and start system	Drive the vehicle until stop and start control is permitted (approximately 5 to 60 minutes)

• Learning completes when vehicle is operated normally

  Effect/Inoperative Function When Necessary Procedures are not Performed	Necessary Procedures	Link
  Power door lock control system Back door opener	Perform door unlock operation with door control switch or electrical key transmitter sub-assembly switch.
  Power back door system	Fully close the back door by hand. HINT: Initialization is not necessary if the above procedures are performed while the back door is closed.
  Air conditioning system	After the ignition switch is turned to ON, the servo motor standard position is recognized.	-

PROCEDURE

1. REMOVE FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY

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2. REMOVE FUEL TANK VENT TUBE ASSEMBLY

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3. DRAIN FUEL

4. REMOVE REAR SUSPENSION MEMBER SUB-ASSEMBLY

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5. REMOVE NO. 2 FUEL TANK PROTECTOR

6. REMOVE NO. 1 FUEL TANK PROTECTOR

7. DISCONNECT FUEL TANK BREATHER TUBE

(1) Disconnect the fuel tank breather tube from the fuel tank filler pipe sub-assembly.

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8. DISCONNECT FUEL TANK TO FILLER PIPE HOSE

9. DISCONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY

(1) Disconnect the fuel tube connector to remove the fuel tank main tube sub-assembly from the fuel pipe.

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10. DISCONNECT FUEL CUT OFF W/TUBE

(1) Disconnect the fuel tube connector to remove the FUEL CUT OFF W/TUBE from the FUEL TANK VENT HOSE SUB-ASSEMBLY.

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11. REMOVE FUEL TANK ASSEMBLY

CAUTION: The fuel tank assembly is very heavy. Be sure to follow the procedure described in the repair manual, or the fuel tank assembly may fall off the engine lifter.

(1) Support the fuel tank assembly using an engine lifter.

HINT:

Using height adjustment attachments and plate lift attachments, keep the fuel tank assembly horizontal.

(2) Remove the 4 bolts and No. 1 fuel tank band sub-assemblies.

(3) Lower the engine lifter to remove the fuel tank assembly.

NOTICE:

• Be careful not to drop the fuel tank assembly.
• When removing the fuel tank assembly, tilt it slightly to prevent it from interfering with the surrounding parts.

12. REMOVE NO. 6 FUEL TANK CUSHION

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