Toyota Corolla Cross: Removal

REMOVAL

CAUTION / NOTICE / HINT

Procedure		Part Name Code
1	EGR COOLER ASSEMBLY	25680	-	-	-
2	NO. 1 EGR PIPE SUB-ASSEMBLY	25601		-	-
3	EGR VALVE ADAPTER GASKET	25629	-	-	-
4	EGR INLET GASKET	25628	-	-	-
5	NO. 4 WATER BY-PASS HOSE	16281	-	-	-
6	NO. 8 WATER BY-PASS HOSE	16296	-	-	-
7	EGR VALVE ASSEMBLY	25620		-	-

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during EGR valve assembly removal/installation are shown below.

NOTICE:

After the ignition switch is turned off, the radio and display receiver assembly records various types of memory and settings. As a result, after turning the ignition switch off, make sure to wait at least 120 seconds before disconnecting the cable from the negative (-) auxiliary battery terminal.

HINT:

When the cable is disconnected / reconnected to the battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

• Learning completes when vehicle is driven.

  Effect/Inoperative Function When Necessary Procedures are not Performed	Necessary Procedures	Link
  Front camera system	Drive the vehicle straight ahead at 15 km/h (10 mph) or more for 1 second or more.
  Stop and start system	Drive the vehicle until stop and start control is permitted (approximately 5 to 60 minutes)

• Learning completes when vehicle is operated normally

  Effect/Inoperative Function When Necessary Procedures are not Performed	Necessary Procedures	Link
  Power door lock control system Back door opener	Perform door unlock operation with door control switch or electrical key transmitter sub-assembly switch.
  Power back door system	Fully close the back door by hand. HINT: Initialization is not necessary if the above procedures are performed while the back door is closed.
  Air conditioning system	After the ignition switch is turned to ON, the servo motor standard position is recognized.	-

PROCEDURE

1. REMOVE EGR COOLER ASSEMBLY

Click here

2. REMOVE NO. 1 EGR PIPE SUB-ASSEMBLY

(1) Disconnect the EGR valve assembly connector.

(2) Using an 8 mm socket wrench, remove the 4 bolts and No. 1 EGR pipe sub-assembly from the intake manifold and EGR valve assembly.

3. REMOVE EGR VALVE ADAPTER GASKET

4. REMOVE EGR INLET GASKET

5. DISCONNECT NO. 4 WATER BY-PASS HOSE

6. DISCONNECT NO. 8 WATER BY-PASS HOSE

7. REMOVE EGR VALVE ASSEMBLY

(1) Using the 8 mm socket wrench, remove the 2 bolts and EGR valve assembly.

READ NEXT: