Toyota Corolla Cross: Removal

REMOVAL

CAUTION / NOTICE / HINT

Procedure		Part Name Code
1	FUEL TANK VENT HOSE SUB-ASSEMBLY	77404		-	-
2	CHARCOAL CANISTER HOSE	77759A	-	-	-
3	DISCONNECT CHARCOAL WITH OUTLET HOSE CANISTER ASSEMBLY	77730B		-	-
4	CANISTER (CHARCOAL CANISTER ASSEMBLY)	77740	-	-	-
5	FUEL TANK VENT HOSE	77404		-	-
6	REMOVE CHARCOAL WITH OUTLET HOSE CANISTER ASSEMBLY	77730B	-	-	-
7	LEAK DETECTION PUMP SUB-ASSEMBLY	-		-	-

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during the canister (charcoal canister assembly) removal/installation are shown below.

PROCEDURE

1. DISCONNECT FUEL TANK VENT HOSE SUB-ASSEMBLY

(1) Disconnect the fuel tank vent hose sub-assembly from the canister (charcoal canister assembly).

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2. DISCONNECT CHARCOAL CANISTER HOSE

3. DISCONNECT CHARCOAL WITH OUTLET HOSE CANISTER ASSEMBLY

(1) Disconnect the charcoal with outlet hose canister assembly from the canister (charcoal canister assembly).

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4. REMOVE CANISTER (CHARCOAL CANISTER ASSEMBLY)

5. DISCONNECT FUEL TANK VENT HOSE

(1) Disconnect the fuel tank vent hose from the No. 2 charcoal canister filter.

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6. REMOVE CHARCOAL WITH OUTLET HOSE CANISTER ASSEMBLY

7. REMOVE LEAK DETECTION PUMP SUB-ASSEMBLY

HINT: Only perform this procedure when replacement of the leak detection pump sub-assembly is necessary.

(1) Before removing the leak detection pump sub-assembly, clean the No. 1 charcoal canister filter by blowing air into it to ensure that the No. 1 charcoal canister filter is free of foreign matter.

NOTICE:

• Make sure to clean the charcoal canister sub-assembly using air only.
• Do not use gasoline, thinners or solvents.

(2) While disengaging the 2 claws as shown in the illustration, push the leak detection pump subassembly upwards using a screwdriver with its tip wrapped with protective tape to remove it.

(3) Check if the No. 2 charcoal canister filter contains foreign matter such as mud or water.

1. Visually check that the inside of the No. 2 charcoal canister filter is free of foreign matter.
2. Hold the No. 2 charcoal canister filter upside down to make sure that it is free of foreign matter.
3. If the No. 2 charcoal canister filter contains foreign matter, replace the No. 1 charcoal canister filter.

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