Toyota Corolla Cross: Removal

REMOVAL

CAUTION / NOTICE / HINT

Procedure		Part Name Code
1	TAIL EXHAUST PIPE ASSEMBLY	17430		-	-
2	MAIN MUFFLER UPPER HEAT INSULATOR	58327D	-	-	-

Procedure		Part Name Code
3	SERVICE PLUG GRIP	G3834	-	-	-
4	REMOVE CONNECTOR COVER ASSEMBLY	-		-	-
5	CHECK TERMINAL VOLTAGE	-		-	-
6	INSTALL CONNECTOR COVER ASSEMBLY	-		-	-

Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping" : N*m (kgf*cm, ft.*lbf)

N*m (kgf*cm, ft.*lbf): Specified torque

Procedure		Part Name Code
7	DECK BOARD ASSEMBLY	58410B	-	-	-
8	SPARE WHEEL CUSHION	64777J	-	-	-

Procedure		Part Name Code
9	SEPARATE REAR TRACTION MOTOR CABLE	G1149		-	-
10	REAR SUSPENSION MEMBER SUB-ASSEMBLY	51206A	-	-	-
11	CONNECTOR COVER	82821T		-	-
12	MOTOR CABLE TERMINAL CAP	G114D		-	-
13	REMOVE REAR TRACTION MOTOR CABLE	G1149		-	-

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during rear traction motor cable removal/installation are shown below.

CAUTION:

• Orange wire harnesses and connectors indicate high-voltage circuits. To prevent electric shock, always follow the procedure described in the repair manual.

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• To prevent electric shock, wear insulated gloves when working on wire harnesses and components of the high voltage system.

HINT:

When the cable is disconnected/reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

• Learning completes when vehicle is driven

  Effect/Inoperative Function When Necessary Procedures are not Performed	Necessary Procedures	Link
  Front Camera System	Drive the vehicle straight ahead at 15 km/h (10 mph) or more for 5 second or more.

• Learning completes when vehicle is operated normally

  Effect/Inoperative Function When Necessary Procedures are not Performed	Necessary Procedures	Link
  Power door lock control system Back door opener	Perform door unlock operation with door control switch or electrical key transmitter sub-assembly switch.
  Power back door system	Fully close the back door by hand. HINT: Initialization is not necessary if the above procedures are performed while the back door is closed.
  Air conditioning system	After the ignition switch is turned to ON, the servo motor standard position is recognized.	-

PROCEDURE

1. REMOVE TAIL EXHAUST PIPE ASSEMBLY

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2. REMOVE MAIN MUFFLER UPPER HEAT INSULATOR

3. REMOVE SERVICE PLUG GRIP

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4. REMOVE CONNECTOR COVER ASSEMBLY

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5. CHECK TERMINAL VOLTAGE

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6. INSTALL CONNECTOR COVER ASSEMBLY

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7. REMOVE DECK BOARD ASSEMBLY

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8. REMOVE SPARE WHEEL CUSHION

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9. SEPARATE REAR TRACTION MOTOR CABLE

CAUTION: Be sure to wear insulated gloves.

(1) Disengage the claw and raise the lock lever to disconnect the connector as shown in the illustration.

(2) Disconnect the connector.

(3) Disengage the clamp to separate the rear traction motor cable.

(4) Disengage the clamp to separate the rear traction motor cable.

(5) Remove the grommet and pull out the rear traction motor cable to the outside of the vehicle.

10. REMOVE REAR SUSPENSION MEMBER SUB-ASSEMBLY

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11. REMOVE CONNECTOR COVER

CAUTION: Be sure to wear insulated gloves.

12. REMOVE MOTOR CABLE TERMINAL CAP

CAUTION: Be sure to wear insulated gloves.

13. REMOVE REAR TRACTION MOTOR CABLE

CAUTION: Be sure to wear insulated gloves.

(1) Disengage the 5 clamps to separate the rear traction motor cable.

(2) Remove the bolt to separate the rear traction motor cable.

(3) Using an insulated tool, remove the 3 bolts and disconnect the rear traction motor cable from the rear traction motor with transaxle assembly.

NOTICE:

• Keep the rear traction motor cable and their installation area free from foreign matter, water, etc.
• Do not touch the waterproof seal or terminals of the rear traction motor cable.
• Cover the hole where the rear traction motor cable was connected with tape (non-residue type) or equivalent to prevent entry of foreign matter.

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