Toyota Corolla Cross Owners & Service Manuals

Toyota Corolla Cross: Reassembly

REASSEMBLY

CAUTION / NOTICE / HINT

COMPONENTS (REASSEMBLY)

Procedure

Part Name Code

1

REAR BUMPER REINFORCEMENT SUB-ASSEMBLY

52023

-

-

-

2

REAR BUMPER UPPER RETAINER LH

52563A

-

-

-

3

REAR BUMPER UPPER RETAINER RH

52562B

-

-

-

4

REAR COMBINATION LIGHT ASSEMBLY LH

81560

-

-

-

5

REAR COMBINATION LIGHT ASSEMBLY RH

81550

-

-

-

6

REAR BUMPER SIDE RETAINER LH

52576

-

-

-

7

REAR BUMPER SIDE RETAINER RH

52575

-

-

-

N*m (kgf*cm, ft.*lbf): Specified torque

-

-

Procedure

Part Name Code

8

REAR BUMPER PROTECTOR

52581

-

-

9

REAR BUMPER BAR

52151E

-

-

-

10

REAR BUMPER SIDE MOULDING LH

52753

-

-

-

11

REAR BUMPER SIDE MOULDING RH

52752

-

-

-

12

NO. 1 REAR BUMPER PLATE

52162B

-

-

-

13

REAR BUMPER PLATE RH

52163A

-

-

-

14

REFLEX REFLECTOR ASSEMBLY LH

81920

-

-

-

15

REFLEX REFLECTOR ASSEMBLY RH

81910

-

-

-

16

REAR BUMPER UPPER COVER LH

52166A

-

-

-

17

REAR BUMPER UPPER COVER RH

52165A

-

-

-

*1

REAR BUMPER COVER

-

-

*A

w/ Protector

-

-

Non-reusable part

-

-

Procedure

Part Name Code

18

REAR ULTRASONIC SENSOR CLIP

89348Y

-

-

19

NO. 9 FLOOR WIRE

8216C

-

-

-

20

REAR CORNER ULTRASONIC SENSOR RETAINER

89C48A

-

-

21

REAR CENTER ULTRASONIC SENSOR RETAINER

89C48B

-

-

22

REAR CORNER ULTRASONIC SENSOR

89342

-

-

-

23

REAR CENTER ULTRASONIC SENSOR

89342A

-

-

-

24

ULTRASONIC SENSOR CLIP

89348D

-

-

-

*A

w/ TOYOTA Parking Assist-sensor System

-

-

Non-reusable part

-

-

PROCEDURE

1. INSTALL REAR BUMPER REINFORCEMENT SUB-ASSEMBLY

Torque:

30 N·m {306 kgf·cm, 22 ft·lbf}

2. INSTALL REAR BUMPER UPPER RETAINER LH

3. INSTALL REAR BUMPER UPPER RETAINER RH

4. INSTALL REAR COMBINATION LIGHT ASSEMBLY LH

5. INSTALL REAR COMBINATION LIGHT ASSEMBLY RH

6. INSTALL REAR BUMPER SIDE RETAINER LH

7. INSTALL REAR BUMPER SIDE RETAINER RH

8. INSTALL REAR BUMPER BAR

9. INSTALL REAR BUMPER PROTECTOR

NOTICE:

When installing the a new rear bumper protector, heat the rear bumper cover heat light.

Item

Temperature

Rear Bumper Cover

20 to 30°C (68 to 86°F)

CAUTION:

  • Do not touch the heat light and heated parts, touching the heat light may result in burns.
  • Touching heated parts for a long time may result in burns.

*a

Heated Part

*b

Heat Light

NOTICE:

Do not heat the rear bumper cover excessively.

*a

Center of Hole

*b

Center of Vehicle Body

Standard Measurement:

Area

Measurement

Area

Measurement

a

36.3 mm (1.429 in.)

b

10.0 mm (0.394 in.)

c

36.5 mm (1.437 in.)

d

10.0 mm (0.394 in.)

e

37.1 mm (1.461 in.)

f

10.0 mm (0.394 in.)

g

38.1 mm (1.500 in.)

h

10.0 mm (0.394 in.)

i

39.3 mm (1.547 in.)

j

10.0 mm (0.394 in.)

k

40.2 mm (1.583 in.)

l

10.0 mm (0.394 in.)

m

518.5 mm (20.413 in.)

n

21.6 to 26.6 mm (0.850 to 1.047 in.)

o

3.9 to 6.9 mm (0.154 to 0.272 in.)

p

3.9 to 6.9 mm (0.154 to 0.272 in.)

(1) Clean the surface of the rear bumper assembly.

1. Using a heat light, heat the rear bumper assembly surface.

2. Remove any remaining double-sided tape from the rear bumper assembly.

3. Wipe off any tape adhesive residue with cleaner.

CAUTION:

  • Installing the rear bumper protector with some double-sided tape remaining may cause poor adhesion. Perform this procedure until the tape is sufficiently removed.
  • Make sure to use a cloth when removing. Using a screwdriver, etc., may cause damage and poor adhesion.

(2) Install a new rear bumper protector as shown in the illustration.

1. Using a heat light, heat the rear bumper cover surface.

2. Remove the release paper from the rear bumper protector.

HINT:

After removing the release paper, keep the exposed adhesive free from foreign matter.

3. Install the rear bumper protector as shown in the illustration.

HINT:

  • Install the rear bumper protector along the location line on the rear bumper assembly.
  • Press the rear bumper protector firmly to install it.

10. INSTALL REAR BUMPER SIDE MOULDING LH

11. INSTALL REAR BUMPER SIDE MOULDING RH

12. INSTALL NO. 1 REAR BUMPER PLATE

13. INSTALL REAR BUMPER PLATE RH

14. INSTALL REFLEX REFLECTOR ASSEMBLY LH

15. INSTALL REFLEX REFLECTOR ASSEMBLY RH

16. INSTALL REAR BUMPER UPPER COVER LH

17. INSTALL REAR BUMPER UPPER COVER RH

18. INSTALL REAR ULTRASONIC SENSOR CLIP (w/ TOYOTA Parking Assist-sensor System)

NOTICE:

When installing the a new rear ultrasonic sensor clip, heat the rear bumper cover heat light.

Item

Temperature

Rear Bumper Cover

20 to 30°C (68 to 86°F)

CAUTION:

  • Do not touch the heat light and heated parts, touching the heat light may result in burns.
  • Touching heated parts for a long time may result in burns.

*a

Heated Part

*b

Heat Light

NOTICE:

Do not heat the rear bumper cover excessively.

*a

Location Line

*b

Double-sided Tape

(1) Clean the rear bumper cover surface by the below procedure.

1. Using a heat light, heat the rear bumper cover surface.

2. Remove any remaining double-sided tape from the rear bumper cover.

3. Wipe off any tape adhesive residue with cleaner.

NOTICE:

  • Installing the rear ultrasonic sensor clip with some double-sided tape remaining may cause poor adhesion. Perform this procedure until the tape is sufficiently removed.
  • Make sure to use a cloth when removing. Using a screwdriver, etc., may cause damage and poor adhesion.

(2) Install a new rear ultrasonic sensor clip by the below procedure.

1. Using a heat light, heat the rear bumper cover surface.

2. Remove the release paper from the rear ultrasonic sensor clip.

HINT:

After removing the release paper, keep the exposed adhesive free from foreign matter.

3. Install the rear ultrasonic sensor clip as shown in the illustration.

HINT:

  • Install the rear ultrasonic sensor clip along the location line on the rear bumper assembly.
  • Press the rear ultrasonic sensor clip firmly to install it.

19. INSTALL NO. 9 FLOOR WIRE (w/ TOYOTA Parking Assist-sensor System)

20. INSTALL REAR CORNER ULTRASONIC SENSOR RETAINER (w/ TOYOTA Parking Assist-sensor System)

Click here

21. INSTALL REAR CENTER ULTRASONIC SENSOR RETAINER (w/ TOYOTA Parking Assist-sensor System)

Click here

22. INSTALL REAR CORNER ULTRASONIC SENSOR (w/ TOYOTA Parking Assist-sensor System)

23. INSTALL REAR CENTER ULTRASONIC SENSOR (w/ TOYOTA Parking Assist-sensor System)

24. INSTALL ULTRASONIC SENSOR CLIP (w/ TOYOTA Parking Assist-sensor System)

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