Toyota Corolla Cross Owners & Service Manuals

Toyota Corolla Cross: Reassembly

REASSEMBLY

CAUTION / NOTICE / HINT

COMPONENTS (REASSEMBLY)

Procedure

Part Name Code

1

FUEL PUMP SPACER

23225A

-

-

2

FUEL PUMP HARNESS

77785

-

-

3

FUEL PUMP

23221

-

-

4

NO. 2 FUEL SUCTION SUPPORT

77175

-

-

-

5

FUEL SUCTION PLATE SUB-ASSEMBLY

77024A

-

-

6

FUEL SENDER GAUGE ASSEMBLY

83320

-

-

*1

FUEL SUB-TANK SUB-ASSEMBLY

-

-

Non-reusable part

-

-

PROCEDURE

1. INSTALL FUEL PUMP SPACER

*1

O-ring

*2

Fuel Pump Spacer

(1) Apply gasoline to a new O-ring. Then install the O-ring and fuel pump spacer to the fuel pump.

2. INSTALL FUEL PUMP HARNESS

NOTICE:

Do not damage the wire harness.

(1) Connect the 2 fuel pump harness connectors and install the fuel pump harness to the fuel suction plate sub-assembly.

NOTICE:

When disengaging each wire harness from the clamp, disengage one wire at a time.

(2) Engage the clamp.

3. INSTALL FUEL PUMP

NOTICE:

Perform "Inspection After Repair" after replacing the fuel pump.

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(1) Install the fuel pump to the fuel tube supporter.

NOTICE:

Make sure that the O-ring is not cut or pinched during installation.

4. INSTALL NO. 2 FUEL SUCTION SUPPORT

5. INSTALL FUEL SUCTION PLATE SUB-ASSEMBLY

*a

Protrusion

*b

Installation Hole

Slide

-

-

(1) Engage the 4 claws to install the fuel suction plate sub-assembly to the fuel sub-tank sub-assembly.

(2) Align the protrusion of the fuel sub-tank sub-assembly with the installation hole of the fuel suction plate sub-assembly and then slide the fuel suction plate sub-assembly to install the fuel sub-tank sub-assembly.

6. INSTALL FUEL SENDER GAUGE ASSEMBLY

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