Toyota Corolla Cross: Reassembly
REASSEMBLY
CAUTION / NOTICE / HINT
COMPONENTS (REASSEMBLY)
|
Procedure | Part Name Code |
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.png) |
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|---|---|---|---|---|---|
|
1 | FUEL PUMP SPACER |
23225A | - |
- | - |
|
2 | FUEL PUMP |
23221 | - |
- | - |
|
3 | NO. 2 FUEL SUCTION SUPPORT |
77175 | - |
- | - |
|
4 | WIRE HARNESS |
77785 |
|
- | - |
|
5 | FUEL SENDER GAUGE ASSEMBLY |
83320 |
|
- | - |
|
*1 | FUEL SUCTION PLATE SUB-ASSEMBLY |
- | - |
|
● | Non-reusable part |
- | - |
NOTICE:
Perform "Inspection After Repair" after replacing the fuel pump.
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PROCEDURE
1. INSTALL FUEL PUMP SPACER
2. INSTALL FUEL PUMP
3. INSTALL NO. 2 FUEL SUCTION SUPPORT
4. INSTALL WIRE HARNESS
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Fuel Pump Harness Connector |
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Slide |
(1) Connect the fuel pump harness connector.
(2) Engage the claw to connect the fuel pump harness.
NOTICE:
- Securely engage the claw.
- Make sure that there is no foreign matter between the fuel pump and the ground terminal of the fuel pump harness.
- Make sure that the ground terminal of the fuel pump harness is securely connected to the fuel pump body.
(3) Check the connection state of the fuel pump harness.Measure the resistance according to the value(s) in the table below.
Standard Resistance:
|
Tester Connection | Condition |
Specified Condition |
|---|---|---|
|
Fuel pump body - Ground terminal of the fuel pump harness |
Always | Below 50 Ω |
If the result is not as specified, reconnect the fuel pump harness to the fuel pump so that theground terminal of the fuel pump harness is securely connected to the fuel pump body.
(4) Engage the 4 claws to install the fuel suction plate sub-assembly to the fuel sub-tank subassembly.
(5) Align the protrusion of the fuel sub-tank sub-assembly with the installation hole of the fuel suction plate sub-assembly and then slide the fuel suction plate sub-assembly to install the fuel sub-tank sub-assembly.
(6) Connect the 2 fuel pump harness connectors.
(7) Engage the clamp to connect the fuel pump harness to the fuel suction plate sub-assembly.
NOTICE:
- Do not damage the wire harness.
- When engaging each wire harness to the clamp, engage one wire at a time.
(8) Install the O-ring to the fuel suction tube.
(9) Attach the 2 claws and 2 clamps and connect the tube to the fuel sub-tank subassembly.
5. INSTALL FUEL SENDER GAUGE ASSEMBLY
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READ NEXT:
Installation
INSTALLATION CAUTION / NOTICE / HINT COMPONENTS (INSTALLATION)
Procedure Part Name Code
1 FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY
77020A
On-vehicle Inspection
ON-VEHICLE INSPECTION PROCEDURE
1. FUEL PUMP ASSEMBLY OPERATION (a) Check fuel pressure. (1) Connect the GTS to the DLC3.
(2) Start the engine. (3) Turn the GTS on. (4) Enter the following menus:
SEE MORE:
DC/DC Converter Stuck On (P0A949E,P0D3319)
DTC SUMMARY MALFUNCTION DESCRIPTION This DTC indicates that a large current flowed in the boost converter. The cause of this malfunction may be one of the following:
Area Main Malfunction Description
Hybrid vehicle transaxle assembly
Open or short circuit in the motor
On-vehicle Inspection
ON-VEHICLE INSPECTION CAUTION / NOTICE / HINT
CAUTION:
When working near the engine room while the engine has started or the power source mode is ignition switch to ON, do not touch the fan and generator V belt or rotating components such as the fan, etc.
Touching the fan and generator V
