Toyota Corolla Cross: Installation

INSTALLATION

CAUTION / NOTICE / HINT

Procedure		Part Name Code
1	FRONT BUMPER BAR REINFORCEMENT LH	52134C	-	-	-
2	FRONT BUMPER BAR REINFORCEMENT RH	52133C	-	-	-
3	FRONT STABILIZER BAR	48811		-	-
4	STEERING LINK ASSEMBLY	-		-	-
5	TEMPORARILY INSTALL FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY LH	48069		-	-
6	TEMPORARILY INSTALL FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY RH	48068		-	-
7	INSTALL ENGINE MOVING CONTROL ROD	12363A	-	-	-

Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping" : N*m (kgf*cm, ft.*lbf)

●

Non-reusable part

Procedure		Part Name Code
8	FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY	51201F		-	-
9	CONNECT ENGINE MOVING CONTROL ROD	12363A		-	-
10	NO. 2 CROSSMEMBER GUSSET LH	51322	-	-	-
11	NO. 2 CROSSMEMBER GUSSET RH	51321	-	-	-

*1	CENTER RADIATOR SUPPORT LH	*2	CENTER RADIATOR SUPPORT RH
	Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping" : N*m (kgf*cm, ft.*lbf)		N*m (kgf*cm, ft.*lbf): Specified torque

Procedure		Part Name Code
12	CONNECT FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY LH	48069		-	-
13	CONNECT FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY RH	48068		-	-
14	TIE ROD END SUB-ASSEMBLY LH	45047		-	-
15	TIE ROD END SUB-ASSEMBLY RH	45046		-	-
16	FRONT STABILIZER LINK ASSEMBLY LH	48810		-	-
17	FRONT STABILIZER LINK ASSEMBLY RH	48820B		-	-
18	WIRING HARNESS CLAMP BRACKET	82715W	-	-	-
19	FRONT NO. 2 BUMPER REINFORCEMENT	52132A	-	-	-
20	LOWER FRONT BUMPER ABSORBER	52618	-	-	-
21	FRONT BUMPER ASSEMBLY	-	-	-	-

*A	except Gasoline Model AWD	*B	for Gasoline Model AWD
	Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping" : N*m (kgf*cm, ft.*lbf)	*	For use with a ball joint lock nut wrench
●	Non-reusable part	-	-

Procedure		Part Name Code
22	FRONT WHEELS	-	-	-	-
23	NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY	45025D	-	-	-
24	NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY	45260		-	-
25	COLUMN HOLE COVER SILENCER SHEET	45259A	-	-	-
26	STABILIZE SUSPENSION	-		-	-
27	FULLY TIGHTEN FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY LH	48069		-	-
28	FULLY TIGHTEN FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY RH	48068		-	-

Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping" : N*m (kgf*cm, ft.*lbf)

-

-

Procedure		Part Name Code
29	CENTER ENGINE UNDER COVER	51451A	-	-	-
30	ENGINE UNDER COVER REAR LH	51444A	-	-	-
31	ENGINE UNDER COVER REAR RH	51443C	-	-	-
32	NO. 1 ENGINE UNDER COVER ASSEMBLY	51410	-	-	-
33	INSPECT AND ADJUST FRONT WHEEL ALIGNMENT	-	-	-
34	PERFORM END POSITION INITIAL SETTING	-	-	-
35	PERFORM INITIALIZATION	-	-	-

*A	w/ Parking Assist Monitor System	-	-
	N*m (kgf*cm, ft.*lbf): Specified torque	-	-

PROCEDURE

1. INSTALL FRONT BUMPER BAR REINFORCEMENT LH

• for Sport Package:

  Click here

• except Sport Package:

  Click here

2. INSTALL FRONT BUMPER BAR REINFORCEMENT RH

3. INSTALL FRONT STABILIZER BAR

Click here

4. INSTALL STEERING LINK ASSEMBLY

Click here

5. TEMPORARILY INSTALL FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY LH

NOTICE: Because the nut has its own stopper, do not turn the nut. Tighten the bolt with the nut secured.

6. TEMPORARILY INSTALL FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY RH

7. INSTALL ENGINE MOVING CONTROL ROD

Torque:

200 N·m {2039 kgf·cm, 148 ft·lbf}

8. INSTALL FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY

*a	Engine Lifter	*b	Attachment
	Attachment placement location	-	-

(1) Slowly jack up the front suspension crossmember sub-assembly with an engine lifter using 4 attachments or equivalent tools.

CAUTION:

• The front suspension crossmember sub-assembly is a very heavy component. Make sure that it is supported securely.
• If the front suspension crossmember sub-assembly is not securely supported, it may drop, resulting in serious injury.

NOTICE:

• Use attachments to keep the front suspension crossmember sub-assembly level.
• Make sure that the front suspension crossmember sub-assembly not hit the protrusion of the reinforcement.
• After installation, check that the claws of the steering column hole cover base are not disengaged.

  *a	Correct
  *b	Incorrect

(2) Install the front suspension crossmember sub-assembly to the vehicle body with the 4 bolts.

Torque:

141 N·m {1438 kgf·cm, 104 ft·lbf}

(3) Install radiator support CTR LH with the 2 bolts.

Torque:

Bolt (A) :

32 N·m {326 kgf·cm, 24 ft·lbf}

Bolt (B) :

70 N·m {714 kgf·cm, 52 ft·lbf}

(4) Install radiator support CTR RH with the 2 bolts.

Torque:

Bolt (A) :

32 N·m {326 kgf·cm, 24 ft·lbf}

Bolt (B) :

70 N·m {714 kgf·cm, 52 ft·lbf}

9. CONNECT ENGINE MOVING CONTROL ROD

Torque:

170 N·m {1734 kgf·cm, 125 ft·lbf}

10. INSTALL NO. 2 CROSSMEMBER GUSSET LH

Torque:

70 N·m {714 kgf·cm, 52 ft·lbf}

11. INSTALL NO. 2 CROSSMEMBER GUSSET RH

12. CONNECT FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY LH

Click here

13. CONNECT FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY RH

14. CONNECT TIE ROD END SUB-ASSEMBLY LH

(1) Connect the tie rod end sub-assembly LH to the steering knuckle LH with the nut.

Torque:

49 N·m {500 kgf·cm, 36 ft·lbf}

NOTICE:

• Do not damage the ball joint dust cover.
• Further tighten the nut up to 60° if the holes for the cotter pin are not aligned.

(2) Install a new cotter pin.

15. CONNECT TIE ROD END SUB-ASSEMBLY RH

16. CONNECT FRONT STABILIZER LINK ASSEMBLY LH

NOTICE: Do not damage the boot of the ball joint.

(1) Using a ball joint lock nut wrench, install the front stabilizer link assembly LH to the front stabilizer bar with the nut.

Torque:

Specified tightening torque :

74 N·m {755 kgf·cm, 55 ft·lbf}

HINT:

• Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

  Click here

• When using a ball joint lock nut wrench (fulcrum length of 149 mm (5.87 in.)) + torque wrench. (fulcrum length of 255 mm (10.04 in.)):

  46.7 N*m (476 kgf*cm, 34 ft.*lbf)

(2) If the ball joint turns together with the nut, use a 6 mm hexagon socket wrench to hold the stud bolt.

17. CONNECT FRONT STABILIZER LINK ASSEMBLY RH

18. INSTALL WIRING HARNESS CLAMP BRACKET

Torque:

13 N·m {133 kgf·cm, 10 ft·lbf}

19. INSTALL NO.2 FRONT BUMPER REINFORCEMENT

• for Sport Package:

  Click here

• except Sport Package:

  Click here

20. INSTALL FRONT BUMPER LOWER ABSORBER

21. INSTALL FRONT BUMPER ASSEMBLY

• for Sport Package:

  Click here

• except Sport Package:

  Click here

22. INSTALL FRONT WHEELS

Click here

23. INSTALL NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY

(1) Connect the No. 1 steering column hole cover sub-assembly by the below procedure.

1. Engage the clip (B) to the vehicle body.

2. Engage the clip (A) to install the No. 1 steering column hole cover sub-assembly to the vehicle body.

NOTICE:

• Be careful not to damage the lip of the No. 1 steering column hole cover sub-assembly.
• Check that the No. 1 steering column hole cover sub-assembly is securely installed.
• Check that the No. 1 steering column hole cover sub-assembly and vehicle body are in close contact with one another.

24. CONNECT NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY

Click here

25. INSTALL COLUMN HOLE COVER SILENCER SHEET

26. STABILIZE SUSPENSION

Click here

27. FULLY TIGHTEN FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY LH

Click here

28. FULLY TIGHTEN FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY RH

29. INSTALL CENTER ENGINE UNDER COVER

30. INSTALL ENGINE UNDER COVER REAR LH

31. INSTALL ENGINE UNDER COVER REAR RH

32. INSTALL NO. 1 ENGINE UNDER COVER ASSEMBLY

Click here

33. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT

Click here

34. PERFORM END POSITION INITIAL SETTING

Click here

35. PERFORM INITIALIZATION (w/ Parking Assist Monitor System)

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