Toyota Corolla Cross: Installation

INSTALLATION

CAUTION / NOTICE / HINT

Procedure		Part Name Code
1	CAM TIMING CONTROL MOTOR O-RING	13090E		-	-
2	CAM TIMING CONTROL MOTOR WITH EDU ASSEMBLY	13090D		-	-

N*m (kgf*cm, ft.*lbf): Specified torque

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Procedure		Part Name Code
3	ENGINE MOUNTING INSULATOR SUB-ASSEMBLY RH	12305		-	-
4	NO. 1 COOLER REFRIGERANT HOSE	-	-	-	-
5	RADIATOR RESERVE TANK ASSEMBLY	16470	-	-	-
6	ENGINE SUPPORT BRIDGE	-		-	-
7	ENGINE HANGER	-	-	-	-
8	FUEL DELIVERY GUARD	23825	-	-	-
9	AUXILIARY BATTERY CLAMP SUB-ASSEMBLY	74404A	-	-	-
10	AUXILIARY BATTERY	-	-	-	-
11	ECM	89661	-	-	-

Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping" : N*m (kgf*cm, ft.*lbf)

N*m (kgf*cm, ft.*lbf): Specified torque

Procedure		Part Name Code
12	OUTER COWL TOP PANEL SUB-ASSEMBLY	-	-	-	-
13	NO. 1 HEATER AIR DUCT SPLASH SHIELD SEAL	-	-	-	-
14	WATER GUARD PLATE	-	-	-	-
15	WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY	-	-	-	-
16	INSPECT FOR COOLANT LEAK	-		-	-

Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping" : N*m (kgf*cm, ft.*lbf)

N*m (kgf*cm, ft.*lbf): Specified torque

Procedure		Part Name Code
17	REAR ENGINE UNDER COVER RH	51443C	-	-	-
18	NO. 1 ENGINE UNDER COVER ASSEMBLY	51410	-	-	-
19	INSPECT FOR ENGINE OIL LEAK	-		-	-
20	PERFORM INITIALIZATION	-	-	-

N*m (kgf*cm, ft.*lbf): Specified torque

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CAUTION / NOTICE / HINT

NOTICE:

This procedure includes the installation of small-head bolts. Refer to Small-Head Bolts of Basic Repair Hint to identify the small-head bolts.

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PROCEDURE

1. INSTALL CAM TIMING CONTROL MOTOR O-RING

(1) Install a new cam timing control motor O-ring to the No. 2 timing chain cover assembly with the protrusion of the cam timing control motor O-ring oriented as shown in the illustration.

2. INSTALL CAM TIMING CONTROL MOTOR WITH EDU ASSEMBLY

HINT: Perform "Inspection After Repair" after removing and installing, or replacing the cam timing control motor with EDU assembly. Click here

(1) Turn the cutout of the camshaft timing gear assembly eccentric shaft counterclockwise by hand, and set it to the maximum retard angle position.

HINT:

• If a camshaft lobe is opening a valve, the eccentric shaft will be difficult to turn.
• When the cutout of the camshaft timing gear assembly eccentric shaft cannot be turned any farther, it is set to the maximum retard angle.

(2) Install the cam timing control motor with EDU assembly to the No. 2 timing chain cover assembly.

NOTICE:

• When installing, align the joints of the cam timing control motor with EDU assembly with the cutouts of the camshaft timing gear assembly eccentric shaft.
• Align the pin holes of the cam timing control motor with EDU assembly with the knock pins of the No. 2 timing chain cover assembly when installing the cam timing control motor with EDU assembly.
• Make sure the contact surface of the cam timing control motor with EDU assembly (the surface that contacts the No. 2 timing chain cover assembly) is free of foreign matter.
• When installing the cam timing control motor with EDU assembly, do not use excessive force.
• If the cam timing control motor with EDU assembly has been struck or dropped, replace it.
• Do not disassemble the cam timing control motor with EDU assembly. If disassembled, replace it.

(3) Install the 3 bolts.

Torque:

21 N·m {214 kgf·cm, 15 ft·lbf}

(4) Connect the cam timing control motor with EDU assembly connector.

3. INSTALL ENGINE MOUNTING INSULATOR SUB-ASSEMBLY RH

(1) Install the engine mounting insulator sub-assembly RH to the vehicle body and engine mounting bracket RH with the 4 bolts and 2 nuts.

Torque:

Bolt :

72 N·m {734 kgf·cm, 53 ft·lbf}

Nut (A) :

72 N·m {734 kgf·cm, 53 ft·lbf}

Nut (B) :

41 N·m {418 kgf·cm, 30 ft·lbf}

(2) Install the No. 2 earth wire to the engine mounting insulator sub-assembly RH with the bolt.

Torque:

10.5 N·m {107 kgf·cm, 8 ft·lbf}

4. INSTALL NO. 1 COOLER REFRIGERANT HOSE

Torque:

9.8 N·m {100 kgf·cm, 87 in·lbf}

5. INSTALL RADIATOR RESERVE TANK ASSEMBLY

Torque:

5.0 N·m {51 kgf·cm, 44 in·lbf}

6. REMOVE ENGINE SUPPORT BRIDGE

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7. REMOVE ENGINE HANGER

8. INSTALL FUEL DELIVERY GUARD

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9. INSTALL AUXILIARY BATTERY CLAMP SUB-ASSEMBLY

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10. INSTALL AUXILIARY BATTERY

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11. INSTALL ECM

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12. INSTALL OUTER COWL TOP PANEL SUB-ASSEMBLY

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13. INSTALL NO. 1 HEATER AIR DUCT SPLASH SHIELD SEAL

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14. INSTALL WATER GUARD PLATE

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15. INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY

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16. INSPECT FOR COOLANT LEAK

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17. INSTALL REAR ENGINE UNDER COVER RH

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18. INSTALL NO. 1 ENGINE UNDER COVER ASSEMBLY

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19. INSPECT FOR ENGINE OIL LEAK

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20. PERFORM INITIALIZATION

(a) Perform "Inspection After Repair" after removing and installing, or replacing the cam timing control motor with EDU assembly.

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