Toyota Corolla Cross: Installation

INSTALLATION

CAUTION / NOTICE / HINT

Procedure		Part Name Code
1	SHIFT LEVER POSITION SENSOR SEAL	-		-	-
2	SHIFT LEVER POSITION SENSOR	89451A		-	-
3	TRANSMISSION CONTROL SHAFT LEVER	33572D	-	-	-
4	TRANSMISSION CONTROL CABLE ASSEMBLY	33820B		-	-
5	INSPECT SHIFT LEVER POSITION SENSOR POSITION	-		-	-
6	ADJUST SHIFT LEVER POSITION SENSOR POSITION	-		-	-
7	INSPECT SHIFT LEVER POSITION	-		-	-
8	ADJUST SHIFT LEVER POSITION	-		-	-
9	NO. 1 ENGINE UNDER COVER ASSEMBLY	51410	-	-	-

*1	LOCK NUT	*2	LOCK PLATE
	Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping" : N*m (kgf*cm, ft.*lbf)		N*m (kgf*cm, ft.*lbf): Specified torque
●	Non-reusable part		MP grease
	Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent	-	-

PROCEDURE

1. INSTALL SHIFT LEVER POSITION SENSOR SEAL

HINT: Perform this procedure only when replacement of the shift lever position sensor seal is necessary.

(1) Coat the lip of a new shift lever position sensor seal with MP grease.

(2) Using SST and a hammer, install the shift lever position sensor seal to the hybrid vehicle transaxle assembly.

SST: 09350-30020

09350-07110

Standard Depth:

6.25 to 7.60 mm (0.246 to 0.299 in.)

NOTICE:

• Be sure to install the shift lever position sensor seal in the correct direction.
• Do not install the shift lever position sensor seal at an angle.

2. INSTALL SHIFT LEVER POSITION SENSOR

(1) Move the shift lever to N.

(1) Clean and degrease the 2 bolt holes of the hybrid transaxle assembly.

(2) Apply a few drops of adhesive to 2 or 3 threads at the tip of the 2 bolts.

Adhesive:

Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

(3) Temporarily install the shift lever position sensor to the hybrid vehicle transaxle assembly with the 2 new bolts.

NOTICE:

• Do not reuse the shift lever position sensor if it has been dropped or subjected to a severe impact.
• Do not allow moisture to adhere to the connector terminal.

(4) Install the lock plate to the shift lever position sensor with the lock nut.

Torque:

6.9 N·m {70 kgf·cm, 61 in·lbf}

(5) Temporarily install the control shaft lever to the shift lever position sensor.

(1) Turn the control shaft lever clockwise until it stops, then turn it counterclockwise 2 notches.

(2) Remove the control shaft lever from the shift lever position sensor.

(3) Align the indicator with the neutral basic line.

NOTICE:

The indicator of the lock plate has a certain amount of play. Align the center point of the range of play with the neutral basic line.

(4) Tighten the 2 bolts.

Torque:

11 N·m {112 kgf·cm, 8 ft·lbf}

(5) Using a screwdriver with its tip wrapped with protective tape, secure the lock nut with the lock plate.

(6) Connect the connector.

3. INSTALL TRANSMISSION CONTROL SHAFT LEVER

Torque:

12.7 N·m {130 kgf·cm, 9 ft·lbf}

4. CONNECT TRANSMISSION CONTROL CABLE ASSEMBLY

(1) Connect the transmission control cable assembly to the No. 1 transmission control cable bracket with a new clip.

(2) Turn the control shaft lever clockwise until it stops, then turn it counterclockwise 2 notches.

(3) Connect the transmission control cable assembly to the control shaft lever as shown in the illustration.

5. INSPECT SHIFT LEVER POSITION SENSOR POSITION

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6. ADJUST SHIFT LEVER POSITION SENSOR POSITION

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7. INSPECT SHIFT LEVER POSITION

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8. ADJUST SHIFT LEVER POSITION

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9. INSTALL NO. 1 ENGINE UNDER COVER ASSEMBLY

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