Toyota Corolla Cross: Installation

INSTALLATION

CAUTION / NOTICE / HINT

Procedure		Part Name Code
1	BRAKE PEDAL PAD	47121	-	-	-
2	STOP LIGHT SWITCH MOUNTING ADJUSTER	84345	-	-	-
3	BRAKE PEDAL SUPPORT ASSEMBLY	47110		-	-
4	PUSH ROD PIN	47264A		-	-
5	BRAKE PEDAL RETURN SPRING	47101A		-	-
6	STOP LIGHT SWITCH ASSEMBLY	84340		-	-

*1	WIRE HARNESS	*2	LOCK NUT
	Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping": N*m (kgf*cm, ft.*lbf)	●	Non-reusable part
	Lithium soap base glycol grease	-	-

Procedure		Part Name Code
7	BRAKE PEDAL STROKE SENSOR ASSEMBLY	89510D		-	-
8	INSPECT AND ADJUST BRAKE PEDAL	-		-	-
9	NO. 1 AIR DUCT	87211		-	-
10	FRONT NO. 1 CONSOLE BOX INSERT	58816D	-	-	-
11	INSTRUMENT PANEL SAFETY PAD ASSEMBLY	55400	-	-	-
12	PERFORM INITIALIZATION AND CALIBRATION	-	-	-
13	CHECK AND CLEAR DTC	-		-	-

N*m (kgf*cm, ft.*lbf): Specified torque

●

Non-reusable part

PROCEDURE

1. INSTALL BRAKE PEDAL PAD

2. INSTALL STOP LIGHT SWITCH MOUNTING ADJUSTER

3. INSTALL BRAKE PEDAL SUPPORT ASSEMBLY

(1) Install the nut to the brake pedal support assembly.

(2) Temporarily install the brake pedal support assembly with 2 new clips.

(3) Install the 4 nuts.

Torque:

12.7 N·m {130 kgf·cm, 9 ft·lbf}

NOTICE:

Tighten the nuts in the order shown in the illustration.

(4) Install the brake pedal support assembly to the instrument panel reinforcement assembly with the bolt.

Torque:

23.6 N·m {241 kgf·cm, 17 ft·lbf}

(5) Engage the clamp to install the wire harness to the brake pedal support assembly.

4. INSTALL PUSH ROD PIN

Lithium soap base glycol grease

-

-

(1) Apply lithium soap base glycol grease to the push rod pin and installation hole of the brake pedal support assembly.

(2) Connect the brake master cylinder push rod clevis to the brake pedal support assembly with the push rod pin, and install a new clip as shown in the illustration.

NOTICE:

Be sure to install the push rod pin in the correct direction.

5. INSTALL BRAKE PEDAL RETURN SPRING

(1) Install the brake pedal return spring to the brake pedal support assembly and push rod pin as shown in the illustration.

6. INSTALL STOP LIGHT SWITCH ASSEMBLY

Click here

7. INSTALL BRAKE PEDAL STROKE SENSOR ASSEMBLY

Click here

8. INSPECT AND ADJUST BRAKE PEDAL

Click here

9. INSTALL NO. 1 AIR DUCT

Click here

10. INSTALL FRONT NO. 1 CONSOLE BOX INSERT

Click here

11. INSTALL INSTRUMENT PANEL SAFETY PAD ASSEMBLY

Click here

12. PERFORM INITIALIZATION AND CALIBRATION

• After Parts Removed/Installed/Replaced:

  Click here

• After Reconnecting Auxiliary Battery Terminal:

  HINT:

  When disconnecting and reconnecting the auxiliary battery, there is an automatic learning function that completes learning when the respective system is used.

  Click here

13. CHECK AND CLEAR DTC

Click here

READ NEXT: