Toyota Corolla Cross Owners & Service Manuals

Toyota Corolla Cross: Generator Phase U-V-W Current Sensor Signal Compare Failure (P0DFA62,P1C691F)

Toyota Corolla Cross (2022-2024) Service Manual / Engine & Hybrid System / Hybrid / Battery Control / Motor Generator Control System / Generator Phase U-V-W Current Sensor Signal Compare Failure (P0DFA62,P1C691F)

DTC SUMMARY

MALFUNCTION DESCRIPTION

These DTCs indicate that the current sensor value is abnormal. The cause of this malfunction may be one of the following:

Internal inverter malfunction
  • Current sensor malfunction
  • Inverter with converter assembly internal circuit malfunction

DESCRIPTION

DTC No.

Detection Item

DTC Detection Condition

Trouble Area

MIL

Warning Indicate

Note

P0DFA62

Generator Phase U-V-W Current Sensor Signal Compare Failure

Generator inverter current sensor characteristic malfunction:

The value of the total output of the U, V and W phase current sensors exceeds the threshold.*1

(1 trip detection logic)

  • Inverter with converter assembly
  • Hybrid vehicle transaxle assembly
  • Motor cable
  • Wire harness or connector

Comes on

Master Warning:

Comes on

SAE Code:

P0DFA

P1C691F

Generator Phase U-V-W Current Sensor Circuit Intermittent

The value of the total output of the U, V and W phase current sensors exceeds the threshold detected when DTC P0C7917, P0E5717, P0D3319, P1C5D19, P1C5F19 or P1C5E19 is stored.

(1 trip detection logic)

  • Inverter with converter assembly
  • Hybrid vehicle transaxle assembly
  • Motor cable
  • Wire harness or connector

Does not come on

Master Warning:

Does not come on

SAE Code:

P1C69

HINT:

*1: Under normal conditions, the value of the total output of the U, V and W phase current sensors is approximately 0

MONITOR DESCRIPTION

If the value of the total output of the U, V and W phase current sensors exceeds a threshold, a malfunction will be detected, the motor generator control ECU will illuminate the MIL and store a DTC.

MONITOR STRATEGY

Related DTCs

P0DFA (INF P0DFA62): Signal Compare Failure

Required sensors/components

Generator Phase U Current Sensor

Generator Phase V Current Sensor

Generator Phase W Current Sensor

Frequency of operation

Continuous

Duration

TMC's intellectual property

MIL operation

1 driving cycle

Sequence of operation

None

TYPICAL ENABLING CONDITIONS

The monitor will run whenever the following DTCs are not stored

TMC's intellectual property

Other conditions belong to TMC's intellectual property

-

TYPICAL MALFUNCTION THRESHOLDS

TMC's intellectual property

-

COMPONENT OPERATING RANGE

Motor generator control ECU

DTC P0DAF (INF P0DFA62) is not detected

CONFIRMATION DRIVING PATTERN

HINT:

  • After repair has been completed, clear the DTC and then check that the vehicle has returned to normal by performing the following All Readiness check procedure.

    Click here

  • When clearing the permanent DTCs, refer to the "CLEAR PERMANENT DTC" procedure.

    Click here

  1. Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure).
  2. Turn the ignition switch off and wait for 2 minutes or more.
  3. Turn the ignition switch to ON and wait for 5 seconds or more. [*1]
  4. Turn the ignition switch to ON (READY) with the shift lever in P and wait for 5 seconds or more. [*2]
  5. Press the HV EV CHG HOLD mode switch to enter HV drive mode. [*3]
  6. Depress the accelerator pedal of the vehicle with the engine stopped and the shift lever in P to start the engine. [*4]
  7. Drive the vehicle for approximately 10 minutes referring to the following freeze frame data item: "Vehicle Speed". [*5]

    HINT:

    [*1] to [*5]: Normal judgment procedure.

    The normal judgment procedure is used to complete DTC judgment and also used when clearing permanent DTCs.

  8. Enter the following menus: Powertrain / Motor Generator / Utility / All Readiness.
  9. Check the DTC judgment result.

    HINT:

    • If the judgment result shows NORMAL, the system is normal.
    • If the judgment result shows ABNORMAL, the system has a malfunction.
    • If the judgment result shows INCOMPLETE, perform the normal judgment procedure again.

WIRING DIAGRAM

Refer to the wiring diagram for the Generator High-voltage Circuit.

Click here

CAUTION / NOTICE / HINT

CAUTION:

Refer to the precautions before inspecting high voltage circuit.

Click here

NOTICE:

  • After the ignition switch is turned off, there may be a waiting time before disconnecting the negative (-) auxiliary battery terminal.

    Click here

  • When disconnecting and reconnecting the auxiliary battery.

    HINT:

    When disconnecting and reconnecting the auxiliary battery, there is an automatic learning function that completes learning when the respective system is used.

    Click here

HINT:

  • P0DFA62 or P1C691F may be output as a result of the malfunction indicated by the DTCs in table below.
    1. The chart above is listed in inspection order of priority.
    2. Check DTCs that are output at the same time by following the listed order. (The main cause of the malfunction can be determined without performing unnecessary inspections.)
Table 1

Malfunction Content

System

Relevant DTC

Insulation malfunction

Hybrid control system

P1C7C49

Hybrid/EV Battery Voltage System Isolation (A/C Area) Internal Electronic Failure

P1C7D49

Hybrid/EV Battery Voltage System Isolation (Hybrid/EV Battery Area) Internal Electronic Failure

P1C7E49

Hybrid/EV Battery Voltage System Isolation (Transaxle Area) Internal Electronic Failure

P1C7F49

Hybrid/EV Battery Voltage System Isolation (Direct Current Area) Internal Electronic Failure

P1C8049

Hybrid/EV Battery Voltage System Isolation (Rear Motor Area) Internal Electronic Failure

High voltage circuit malfunction

Hybrid control system

P0AA649

Hybrid/EV Battery Voltage System Isolation Internal Electronic Failure

Table 2

Malfunction Content

System

Relevant DTC

Microcomputer malfunction

Motor generator control system

P0A1A47

Generator Control Module Watchdog / Safety MC Failure

P0A1A49

Generator Control Module Internal Electronic Failure

P1C2A1C

Generator A/D Converter Circuit Circuit Voltage Out of Range

P1C2A49

Generator A/D Converter Circuit Internal Electronic Failure

P1C2A71

Generator A/D Converter Circuit Actuator Stuck

P313483

Communication Error from Drive Motor "A" to Generator Value of Signal Protection Calculation Incorrect

P313486

Communication Error from Drive Motor "A" to Generator Signal Invalid

P313487

Communication Error from Drive Motor "A" to Generator Missing Message

Power source circuit malfunction

Motor generator control system

P19F81C

Generator Control Module Offset Power Circuit Voltage Out of Range

P26DF1C

Generator Control Module Position Sensor REF Power Source Circuit Voltage Out of Range

Communication malfunction

Motor generator control system

U11B387

Lost Communication with Hybrid/EV Powertrain Control Module (ch5) Missing Message

System malfunction

Motor generator control system

P0A7A73

Generator Inverter Actuator Stuck Closed

PROCEDURE

1.

CHECK CONNECTOR CONNECTION CONDITION (INVERTER WITH CONVERTER ASSEMBLY CONNECTOR)

Click here

Result

Proceed to

OK

A

NG (The connector is not connected securely.)

B

NG (The terminals are not making secure contact or are deformed, or water or foreign matter exists in the connector.)

C

B

CONNECT SECURELY

C

REPAIR OR REPLACE HARNESS OR CONNECTOR

A

2.

CHECK GENERATOR HIGH-VOLTAGE CIRCUIT

Click here

HINT:

If the "Generator High-voltage Circuit" inspection results are normal, perform the next step.

NEXT

REPLACE INVERTER WITH CONVERTER ASSEMBLY

    READ NEXT:

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    DESCRIPTION The motor generator control ECU, which is built into the inverter with converter assembly, detects pre-boosting high voltage (VL) using the voltage sensor in the boost converter to control

    SEE MORE:

     Removal

    REMOVAL CAUTION / NOTICE / HINT COMPONENTS (REMOVAL) Procedure Part Name Code 1 PRECAUTION - - - 2 CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL - - - - 3 INLET NO. 1 AIR CLEANER 17751 -

     Definition Of Terms

    DEFINITION OF TERMS Term Definition Monitor Description Description of what the motor generator control ECU monitors and how to detects malfunctions (monitoring purpose and its details). Related DTCs A group of diagnostic trouble codes that are output by the motor gene

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