GENERAL INFORMATION
GENERAL DESCRIPTION
(a) This manual is written in accordance with SAE J2008.
(b) Repair operations can be separated mainly into the following 3 processes:
(1) Diagnosis
(2) Removing/Installing, Replacing, Disassembling/Reassembling, Checking and Adjusting
(3) Final Inspection
(c) The following procedures are omitted from this manual. However, these procedures must be performed.
(1) Use a jack or lift to perform operations.
(2) Clean all removed parts.
(3) Perform a visual check before and after performing any work.
PREPARATION
(a) Use of Special Service Tools (SST) and Special Service Materials (SSM) may be required, depending on the repair procedure. Be sure to use SST and SSM when they are required and follow the work procedure properly. A list of SST and SSM is in the "Preparation" section of this manual.
REPAIR PROCEDURES
(a) For component illustrations and procedures, there are 2 types of contents.
(b) For "removal", "installation", "disassembly" and "reassembly":
(1) For "removal", "installation", "disassembly" and "reassembly", the component illustrations include the key points of the procedures and the order in which they are performed.
Procedure |
Part Name Code |
||||
---|---|---|---|---|---|
1 |
FRONT DISC BRAKE BLEEDER PLUG |
- |
(Link) |
- |
- |
2 |
FRONT DISC BRAKE BLEEDER PLUG CAP |
- |
- |
- |
- |
3 |
PISTON SEAL |
- |
(Link) |
- |
- |
4 |
FRONT DISC BRAKE PISTON |
- |
(Link) |
- |
- |
5 |
CYLINDER BOOT |
- |
(Link) |
- |
- |
6 |
FRONT DISC |
43512 |
- |
- |
- |
7 |
CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL |
- |
- |
- |
- |
8 |
ADD BRAKE FLUID |
- |
- |
(Link) |
- |
9 |
PERFORM INITIALIZATION |
- |
- |
- |
(Link) |
*A |
Example |
- |
- |
Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping": N*m (kgf*cm, ft.*lbf) |
N*m (kgf*cm, ft.*lbf): Specified torque |
||
● |
Non-reusable part |
Lithium soap base glycol grease |
Symbol |
Contents |
---|---|
*1: "Major areas involving basic vehicle performance
such as moving/turning/stopping" indicates areas that require a higher
degree of precision when tightening.
*2: "Key points" refers to warnings, notices, SST usage, tightening sequences, etc., basically indicating non-trivial work procedures. |
|
Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping": N*m (kgf*cm, ft.*lbf)*1 |
|
N*m (kgf*cm, ft.*lbf): Specified torque |
|
● |
Non-reusable part |
★ |
Precoated part |
Apply Lubricant Here |
|
Do not apply lubricants to the threaded parts |
|
Indicates key points of the procedure*2 |
|
Disconnect or reconnect negative battery terminal |
|
Drain or fill oil/fluid (engine oil, coolant, brake fluid, etc.) |
|
Initialize, configure, calibrate, etc. |
(2) Illustrations of similar vehicle models are sometimes used. In these cases, minor details may be different from the actual vehicle.
Illustration |
What to do and where to do it |
Task heading |
What work will be performed |
Explanation text |
|
(c) For contents other than "removal", "installation", "disassembly" and "reassembly":
(1) A component illustration is placed under the title where necessary.
*A |
Example |
- |
- |
*1 |
CYLINDER BOOT |
*2 |
PISTON SEAL |
*3 |
FRONT DISC BRAKE PISTON |
*4 |
FRONT DISC BRAKE BLEEDER PLUG |
*5 |
FRONT DISC BRAKE BLEEDER PLUG CAP |
*6 |
SET RING |
*7 |
DISC BRAKE CYLINDER ASSEMBLY LH |
- |
- |
Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping": N*m (kgf*cm, ft.*lbf) |
N*m (kgf*cm, ft.*lbf): Specified torque |
||
● |
Non-reusable part |
Lithium soap base glycol grease |
Symbol |
Contents |
---|---|
Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping": N*m (kgf*cm, ft.*lbf) |
|
N*m (kgf*cm, ft.*lbf): Specified torque |
|
● |
Non-reusable part |
★ |
Precoated part |
Apply Lubricant Here |
|
Do not apply lubricants to the threaded parts |
CAUTION:
"Major areas involving basic vehicle performance such as moving/turning/stopping" indicates areas that require a higher degree of precision when tightening.
(2) Illustrations of similar vehicle models are sometimes used. In these cases, minor details may be different from the actual vehicle.
Illustration |
What to do and where to do it |
Task heading |
What work will be performed |
Explanation text |
|
HINT:
There are cases where such information can only be explained by using an illustration. In these cases, torque, oil and other information are described in the illustration.
SERVICE SPECIFICATIONS
(a) Specifications are presented in boldface text throughout the manual. The specifications are also found in the "Specifications" section for reference.
TERM DEFINITIONS
CAUTION |
Possibility of injury to you or other people |
NOTICE |
Possibility of damage to components being repaired |
HINT |
Provides additional information to help you perform repairs |
INTERNATIONAL SYSTEM OF UNITS
(a) The units used in this manual comply with the International System of Units (SI UNIT) standard. Other units from the metric system and the English systems are also provided.
Torque:
30 N·m {306 kgf·cm, 22 ft·lbf}