Toyota Corolla Cross: ECU Internal Error (P164400)
DESCRIPTION
If a malfunction is detected in the starter circuit, the engine stop and start ECU stores DTC P164400.
|
DTC No. | Detection Item |
DTC Detection Condition | Trouble Area |
MIL | Warning Indicate |
Note |
|---|---|---|---|---|---|---|
| P164400 |
ECU Internal Error | Both of the following conditions are met for 0.2 seconds or more (1 trip detection logic):
|
| Comes on (For Mexico Models: Does not come on) |
Does not come on (For Mexico Models: Blinks) |
SAE Code: P1644 |
MONITOR STRATEGY
|
Related DTCs | P1644: Engine stop and start ECU internal starter relay circuit functional |
|
Required Sensors/Components (Main) | Engine stop and start ECU |
|
Required Sensors/Components (Related) | - |
|
Frequency of Operation | Continuous |
|
Duration | 1 second: Case2 0.2 seconds: Case1, Case3, Case4, Case5, Case6, Case7 |
|
MIL Operation | Immediate |
|
Sequence of Operation | None |
TYPICAL ENABLING CONDITIONS
All|
All of the following conditions are met |
- |
| Write Inhibit |
permit |
| Time after Write status forbiddance to permit |
0.5 seconds or more |
|
Ignition switch | ON |
|
Time after ignition switch is off to ON |
0.5 seconds or more |
|
A/D converter fail (P060B) |
Not detected |
|
All of the following conditions are met |
- |
| Engine stop and start ECU internal high side switch for starter relay |
OFF |
| Engine stop and start ECU internal low side switch for starter relay |
OFF |
| Engine stop and start ECU internal limit switch for starter relay |
OFF |
| Engine stop and start ECU starter relay terminal voltage level |
High |
|
All of the following conditions are met |
- |
| Engine stop and start ECU internal high side switch for starter relay |
OFF |
| Engine stop and start ECU internal low side switch for starter relay |
OFF |
| Engine stop and start ECU internal limit switch for starter relay |
OFF |
| Engine stop and start ECU starter relay terminal voltage level |
Low |
|
All of the following conditions are met |
- |
| Engine stop and start ECU internal starter relay circuit check* |
Activated |
| Engine stop and start ECU internal high side switch for starter relay |
OFF |
| Engine stop and start ECU internal low side switch for starter relay |
OFF |
| Engine stop and start ECU internal limit switch for starter relay |
ON |
| Engine stop and start ECU starter relay terminal voltage level |
Low |
|
All of the following conditions are met |
- |
| Engine stop and start ECU internal starter relay circuit check* |
Activated |
| Engine stop and start ECU internal high side switch for starter relay |
ON |
| Engine stop and start ECU internal low side switch for starter relay |
OFF |
| Engine stop and start ECU internal limit switch for starter relay |
ON |
|
All of the following conditions are met |
- |
| Engine stop and start ECU internal starter relay circuit check* |
Activated |
| Engine stop and start ECU internal high side switch for starter relay |
OFF |
| Engine stop and start ECU internal low side switch for starter relay |
ON |
| Engine stop and start ECU internal limit switch for starter relay |
ON |
| Engine stop and start ECU starter relay terminal voltage level |
Low |
|
All of the following conditions are met |
- |
| Engine stop and start ECU internal high side switch for starter relay |
ON |
| Engine stop and start ECU internal low side switch for starter relay |
ON |
| Starter relay overcurrent |
Not detected |
|
Engine stop and start ECU internal high side switch for starter relay |
OFF |
|
*: All of the following conditions are met |
- |
| Write Inhibit |
permit |
| Time after Write status forbiddance to permit |
0.5 seconds or more |
|
Ignition switch | ON |
|
Time after ignition switch is off to ON |
0.5 seconds or more |
|
Battery voltage | 8 V or higher |
|
A/D converter fail (P060B) |
Not detected |
|
Engine stop and start ECU internal starter relay circuit fail (P1644) |
Not detected |
|
Engine stop and start ECU processer fail (P0606) |
Not detected |
|
Lost communication with skid control ECU (brake actuator assembly) (U0129) |
Not detected |
|
Starter | OFF |
|
Engine | Running |
|
Fuel cut | OFF |
|
One of the following conditions (a), (b) or (c) is met |
- |
| (a) Shift position |
D range |
| (b) Shift position |
R range |
| (c) Shift position |
S range |
| Vehicle speed |
7 to 15 km/h (4.3 to 9.3 mph) |
|
Engine stop and start ECU starter relay voltage |
Higher than [Battery voltage x 0.44] V, and less than [Battery voltage x 0.88] V |
|
Engine stop and start ECU internal high side switch for starter relay |
OFF |
| Engine stop and start ECU internal low side switch for starter relay |
OFF |
| Time after engine stop and start ECU internal limit switch for starter relay OFF to ON |
0.3 seconds or more |
|
Time after engine stop and start ECU internal high side switch for starter relay ON to OFF |
0.05 seconds or more |
|
Engine stop and start ECU internal limit switch for starter relay |
ON |
| Time after engine stop and start ECU internal low side switch for starter relay ON to OFF |
0.05 seconds or more |
|
Time after engine stop and start ECU internal limit switch for starter relay ON to OFF |
0.05 seconds or more |
TYPICAL MALFUNCTION THRESHOLDS
Case 1, Case2, Case5|
Engine stop and start ECU starter relay voltage |
Higher than [Battery voltage x 0.44] V |
|
Either of the following conditions (a) or (b) is met |
- |
| (a) Engine stop and start ECU starter relay voltage |
[Battery voltage x 0.44] V or less |
|
(b) Engine stop and start ECU starter relay voltage |
[Battery voltage x 0.88] V or higher |
|
Engine stop and start ECU starter relay voltage |
Less than [Battery voltage x 0.88] V |
|
Engine stop and start ECU starter relay terminal voltage level |
Low |
|
Starter relay overcurrent | Detected |
CONFIRMATION DRIVING PATTERN
HINT:
- If the cable is disconnected from the auxiliary battery terminal, stop and start control is prohibited until refresh charge is completed.
In this case, let the vehicle idle to complete the refresh charge. The refresh charge is complete when the Data List item Status of Battery Charge Control changes from "Refresh Charge Mode". (Usually, by idling the engine for 5 to 60 minutes with the auxiliary battery fluid temperature at 11°C (52°F) or higher, the refresh charge will be completed.)
- If the GTS is not available and the Data List item Status of Battery Charge Control cannot be checked, charge the auxiliary battery by idling the engine for approximately 5 to 60 minutes or driving the vehicle, and then drive the vehicle and check that stop and start control operates.
If the engine is started with the hood open, the system determines that a jump start has occurred. Therefore, make sure that the hood is closed before starting the engine and driving the vehicle.
- After the refresh charge completes, turn the ignition switch off, wait for at least 30 seconds, and then start the engine again. If the vehicle enters refresh charge mode again while the engine is idling, the initial refresh charge did not properly complete, so wait for the refresh charge to complete.
- Allow the engine to idle for 3 minutes after it is warmed up and check that the engine idle speed is within 50 rpm of the target idle speed.
- When clearing the permanent DTCs, refer to the "CLEAR PERMANENT DTC" procedure (except Mexico Models).
Click here
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- When clearing the permanent DTCs, do not disconnect the cable from the battery terminal or attempt to clear the DTCs during this procedure, as doing so will clear the universal trip and normal judgment histories (except Mexico Models).
CONFIRMATION AFTER TROUBLESHOOTING
(a) Clear the DTCs.
Powertrain > Stop and Start > Clear DTCs(b) Start the engine and warm it up.
(c) Drive the vehicle at 7 km/h (4 mph) or more.
CAUTION:
When performing Confirmation Driving Pattern, obey all speed limits and traffic laws.
(d) Depress the brake pedal and stop the vehicle.
(e) Keep the engine stopped by stop and start control for 1 second or more. (Keep the shift lever in D.)
(f) Release the brake pedal with the shift lever in D to start the engine.
(g) Check that DTCs are not output.
Powertrain > Stop and Start > Trouble CodesSTOP AND START SYSTEM OPERATION CHECK
Click here
WIRING DIAGRAM
CAUTION / NOTICE / HINT
NOTICE:
- Before replacing the engine stop and start ECU, read the number of starter operations and write it into a new engine stop and start ECU.
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- After replacing the engine stop and start ECU, perform learning of the external backup boost converter (eco run vehicle converter assembly).
Click here
- After replacing the engine stop and start ECU or air conditioning amplifier assembly, reset and perform learning of the air conditioning information in the engine stop and start ECU.
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- When the engine stop and start ECU or oil pump with motor assembly is replaced, check the oil pump with motor assembly.
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- Inspect the fuses for circuits related to this system before performing the following procedure.
HINT:
- Using the GTS, read the freeze frame data before troubleshooting. System condition information is recorded as freeze frame data the moment a DTC is stored. This information can be useful when troubleshooting.
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- If DTCs P060B1C (Analog to Digital Converter Circuit Voltage Out of Range), P060B49 (Analog to Digital Converter Internal Electronic Failure) or P060B71 (Analog to Digital Converter Actuator Stuck) and P164400 (ECU Internal Error) are output simultaneously, perform troubleshooting for DTC P060B1C, P060B49 or P060B71 first as it may have caused DTC P164400 to be stored.
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- If DTCs P061511 (Starter Relay Circuit Short to Ground) or P061515 (Starter Relay Circuit Short to Battery or Open) and P164400 (ECU Internal Error) are output simultaneously, perform troubleshooting for DTCs P061511 or P061515 first as it may have caused DTC P164400 to be stored.
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- For wire harness and connector inspection procedures and precautions, refer to "
"
- DTCs for the stop and start system are not cleared even if the malfunction has been repaired. After repairing the malfunction, be sure to clear the DTCs.
PROCEDURE
|
1. | CHECK ANY OTHER DTCS OUTPUT (IN ADDITION TO DTC P164400) |
(a) Read the DTCs.
Powertrain > Stop and Start > Trouble Codes|
Result | Proceed to |
|---|---|
|
DTC P164400 is output |
A |
| DTCs P060B1C, P060B49 or P060B71 and P164400 are output |
B |
| DTCs P061511 and P164400 are output |
C |
| DTCs P061515 and P164400 are output |
D |
| B |
.gif) | GO TO DTC P060B1C, P060B49 OR P060B71 |
| C |
| GO TO DTC P061511 |
| D |
| GO TO DTC P061515 |
|
.gif)
| 2. |
CHECK HARNESS AND CONNECTOR (ENGINE STOP AND START ECU - ST RELAY) |
(a) Disconnect the I223 certification ECU (smart key ECU assembly) connector.*1
- *1: w/ Smart Key System
(b) Disconnect the I12 ignition or starter switch assembly connector.*1
- *1: w/o Smart Key System
(c) Disconnect the C62 park/neutral position switch assembly connector.
(d) Disconnect the A169 engine stop and start ECU connector.
(e) Remove the ST relay from the No. 1 engine room relay block.
(f) Measure the resistance according to the value(s) in the table below.
Standard Resistance:
|
Tester Connection | Condition |
Specified Condition |
|---|---|---|
|
A169-21 (STA) - ST relay terminal 2 |
Always | Below 1 Ω |
|
A169-21 (STA) - Body ground and other terminals |
Always | 10 kΩ or higher |
|
ST relay terminal 2 - Body ground and other terminals |
Always | 10 kΩ or higher |
| NG | | REPAIR OR REPLACE HARNESS OR CONNECTOR |
|
| 3. |
CHECK HARNESS AND CONNECTOR (ENGINE STOP AND START ECU - PARK/NEUTRAL POSITION SWITCH ASSEMBLY) |
(a) Disconnect the A169 engine stop and start ECU connector.
(b) Disconnect the C62 park/neutral position switch assembly connector.
(c) Disconnect the I223 certification ECU (smart key ECU assembly) connector.*1
- *1: w/ Smart Key System
(d) Measure the resistance according to the value(s) in the table below.
Standard Resistance:
|
Tester Connection | Condition |
Specified Condition |
|---|---|---|
|
A169-21 (STA) - C62-5 (L) |
Always | Below 1 Ω |
| NG | | REPAIR OR REPLACE HARNESS OR CONNECTOR |
|
| 4. |
INSPECT RELAY (ST RELAY) |
(a) Inspect the ST relay.
Click here
| NG | | REPLACE RELAY (ST RELAY) |
|
| 5. |
CHECK HARNESS AND CONNECTOR (ST RELAY - BODY GROUND) |
(a) Remove the ST relay from the No. 1 engine room relay block.
(b) Measure the resistance according to the value(s) in the table below.
Standard Resistance:
|
Tester Connection | Condition |
Specified Condition |
|---|---|---|
|
ST relay terminal 1 - Body ground |
Always | Below 1 Ω |
| OK | | REPLACE ENGINE STOP AND START ECU |
| NG | | REPAIR OR REPLACE HARNESS OR CONNECTOR |
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SEE MORE:
Installation
INSTALLATION CAUTION / NOTICE / HINT COMPONENTS (INSTALLATION)
Procedure Part Name Code
1 OIL PRESSURE AND TEMPERATURE SENSOR
89448D
- -
2 INSPECT FOR ENGINE OIL LEAK
-
- -
3 REAR ENGINE UNDER CO
Reassembly
REASSEMBLY
CAUTION / NOTICE / HINT
COMPONENTS (REASSEMBLY)
Procedure
Part Name Code
1
SHIFT LEVER HOUSING BRACKET SUB-ASSEMBLY
33507
-
-
PROCEDURE
1. INSTALL SHIF
