Toyota Corolla Cross Owners & Service Manuals

Toyota Corolla Cross: Disassembly

Toyota Corolla Cross (2022-2024) Service Manual / Vehicle Exterior / Door / Hatch / Rear Door / Disassembly

DISASSEMBLY

CAUTION / NOTICE / HINT

COMPONENTS (DISASSEMBLY)

Procedure

Part Name Code

1

PRECAUTION

-

-

-

2

DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL

-

-

-

-

3

REAR DOOR INSIDE HANDLE BEZEL PLUG

69284G

-

-

4

REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH REAR DOOR ARMREST BASE PANEL

-

-

-

5

REAR DOOR TRIM BOARD SUB-ASSEMBLY

67604

-

-

6

REAR DOOR INSIDE HANDLE SUB-ASSEMBLY

69206C

-

-

-

7

REAR DOOR INSIDE PANEL REINFORCE SUB-ASSEMBLY

67058

-

-

-

8

REAR DOOR SERVICE HOLE COVER

67842E

-

-

9

REAR SPEAKER ASSEMBLY

86160B

-

-

-

10

REAR DOOR CHECK ASSEMBLY

68630

-

-

-

*1

BUTYL TAPE

-

-

●

Non-reusable part

-

-

Procedure

Part Name Code

11

REAR DOOR WEATHERSTRIP

67872

-

-

-

12

REAR DOOR GLASS INNER WEATHERSTRIP

68174A

-

-

-

13

REAR DOOR FRONT BELT SEAL

68197A

-

-

-

14

REAR DOOR REAR BELT SEAL

68199

-

-

-

15

REAR DOOR FRAME GARNISH

67674A

-

-

-

16

REAR DOOR GLASS RUN

68152C

-

-

-

17

REAR DOOR WINDOW DIVISION BAR SUB-ASSEMBLY

67408H

-

-

-

18

REAR DOOR QUARTER WINDOW GLASS

68124B

-

-

-

19

REAR DOOR QUARTER WINDOW WEATHERSTRIP

68189

-

-

-

20

REAR DOOR GLASS SUB-ASSEMBLY

68104

-

-

Procedure

Part Name Code

21

REAR DOOR WINDOW REGULATOR ASSEMBLY

-

-

-

-

22

REAR DOOR LOCK WITH MOTOR ASSEMBLY

69060A

-

-

23

REAR DOOR OUTSIDE HANDLE ASSEMBLY

69240

-

-

24

REAR DOOR OUTSIDE HANDLE COVER

69227L

-

-

25

REAR DOOR OUTSIDE HANDLE FRONT PAD

69241G

-

-

-

26

REAR DOOR OUTSIDE HANDLE REAR PAD

69242G

-

-

-

27

REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY

69204A

-

-

Procedure

Part Name Code

28

HOLE PLUG

-

-

-

-

29

REAR DOOR OUTSIDE LOWER MOULDING SUB-ASSEMBLY

75078

-

-

30

REAR DOOR OUTSIDE MOULDING SUB-ASSEMBLY

75076

-

-

31

REAR DOOR BELT MOULDING ASSEMBLY

75740

-

-

32

REAR DOOR WINDOW FRAME MOULDING(CENTER PILLAR SIDE)

75762B

-

-

33

REAR DOOR WINDOW FRAME MOULDING(REAR PILLAR SIDE)

75766B

-

-

34

REAR DOOR WINDOW FRAME UPPER MOULDING

75764A

-

-

35

REAR DOOR PANEL CUSHION

67003C

-

-

-

36

REAR DOOR DUST PROOF SEAL

67837C

-

-

-

37

DOOR WINDOW FRAME MOULDING CLIP

75792

-

-

-

●

Non-reusable part

-

-

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during rear door removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced

Replaced Part or Performed Procedure

Necessary Procedure

Effect/Inoperative Function when Necessary Procedure not Performed

Link
  • Door window regulator sub-assembly
  • Door glass
  • Door glass run

Initialize power window control system
  • Auto up and down function
  • Jam protection function
  • Remote control function
  • Key-linked function
  • Wireless transmitter-linked function
  • Key-off operation function
  • Catch protection function
  • Window open warning function

NOTICE:

After the ignition switch is turned off, the radio receiver assembly records various types of memory and settings. As a result, after turning the ignition switch off, make sure to wait at least 85 seconds before disconnecting the cable from the negative (-) auxiliary battery terminal.

HINT:

When the cable is disconnected/reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

  • Learning completes when vehicle is driven

    Effect/Inoperative Function When Necessary Procedures are not Performed

    Necessary Procedures

    Link
    *A: for Gasoline Model

    Front Camera System

    Drive the vehicle straight ahead at 15km/h (10 mph) or more for 1 second ormore.

    Stop and start system *A

    Drive the vehicle until stop and start control is permitted (approximately 5 to 60 minutes)

  • Learning completes when vehicle is operated normally

    Effect/Inoperative Function When Necessary Procedures are not Performed

    Necessary Procedures

    Link

    Power door lock control system

    • Back door opener

    Perform door unlock operation with door control switch or electrical key transmitter sub-assembly switch.

    Power back door system

    Fully close the back door by hand.

    HINT:

    Initialization is not necessary if the above procedures are performed while the back door is closed.

    Air conditioning system

    After the ignition switch is turned to ON, the servo motor standard position is recognized.

    -
  • Use the same procedure for the RH side and LH side.
  • The following procedure is for the LH side.

PROCEDURE

1. PRECAUTION

CAUTION:

Some of these service operations affect the SRS airbag system. Read the precautionary notices concerning the SRS airbag system before servicing.

NOTICE:

After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal.

2. DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL

CAUTION:

  • Wait at least 90 seconds after disconnecting the cable from the negative (-) auxiliary battery terminal to disable the SRS system.
  • If the airbag deploys for any reason, it may cause a serious accident.
  • for Gasoline Model

    Click here

  • for HEV Model

    Click here

3. REMOVE REAR DOOR INSIDE HANDLE BEZEL PLUG

(1) Using a moulding remover A, disengage the claws to remove the rear door inside handle bezel plug.

4. REMOVE REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH REAR DOOR ARMREST BASE PANEL

Protective Tape

Remove in this Direction

(1) Apply protective tape to the rear door trim board sub-assembly as shown in the illustration.

(2) Using a moulding remover A, disengage the clips, claws and guides to remove the power window regulator switch assembly with rear door armrest base panel as shown in the illustration.

(3) Disconnect the connector.

5. REMOVE REAR DOOR TRIM BOARD SUB-ASSEMBLY

Place Hands Here

Remove in this Direction

(1) Remove the 3 screws.

(2) Disengage the clips and guide as shown in the illustration.

(3) Disengage the claws to remove the rear door trim board sub-assembly as shown in the illustration.

(4) Disengage the guides to disconnect the open lever rear door lock remote control cable and rear door lock and unlock knob inside locking cable as shown in the illustration.

6. REMOVE REAR DOOR INSIDE HANDLE SUB-ASSEMBLY

7. REMOVE REAR DOOR INSIDE PANEL REINFORCE SUB-ASSEMBLY

8. REMOVE REAR DOOR SERVICE HOLE COVER

(1) Remove the 4 grommets.

(2) Remove the rear door service hole cover.

(3) Remove any remaining butyl tape from the door.

9. REMOVE REAR SPEAKER ASSEMBLY

Click here

10. REMOVE REAR DOOR CHECK ASSEMBLY

11. REMOVE REAR DOOR WEATHERSTRIP

12. REMOVE REAR DOOR GLASS INNER WEATHERSTRIP

Remove in this Direction

-

-

13. REMOVE REAR DOOR FRONT BELT SEAL

14. REMOVE REAR DOOR REAR BELT SEAL

15. REMOVE REAR DOOR FRAME GARNISH

16. REMOVE REAR DOOR GLASS RUN

17. REMOVE REAR DOOR WINDOW DIVISION BAR SUB-ASSEMBLY

18. REMOVE REAR DOOR QUARTER WINDOW GLASS

Remove in this Direction

-

-

19. REMOVE REAR DOOR QUARTER WINDOW WEATHERSTRIP

20. REMOVE REAR DOOR GLASS SUB-ASSEMBLY

Move in this Direction

-

-

(1) Connect the rear power window regulator switch assembly.

(2) Connect the cable to the negative (-) auxiliary battery terminal.

(3) Lower the rear door glass sub-assembly to the bottom.

Remove in this Direction (1)

Remove in this Direction (2)

(1) Disconnect the cable from the negative (-) auxiliary battery terminal.

(2) Disconnect the rear power window regulator switch assembly.

(3) Remove the rear door glass sub-assembly as shown in the illustration.

NOTICE:

Do not damage the rear door glass sub-assembly.

21. REMOVE REAR DOOR WINDOW REGULATOR ASSEMBLY

22. REMOVE REAR DOOR LOCK WITH MOTOR ASSEMBLY

Click here

23. REMOVE REAR DOOR OUTSIDE HANDLE ASSEMBLY

Remove in this Direction (1)

Remove in this Direction (2)

24. REMOVE REAR DOOR OUTSIDE HANDLE COVER

*1

Hole Plug

-

-

Remove in this Direction

-

-

(1) Remove the hole plug.

(2) Using a T30 "TORX" socket wrench, loosen the screw and remove the rear door outside handle cover as shown in the illustration.

HINT:

The screw cannot be removed because it is integrated into the rear door outside handle frame sub-assembly.

25. REMOVE REAR DOOR OUTSIDE HANDLE FRONT PAD

Remove in this Direction

-

-

26. REMOVE REAR DOOR OUTSIDE HANDLE REAR PAD

Remove in this Direction

-

-

27. REMOVE REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY

Remove in this Direction

-

-

(1) Using a T30 "TORX" socket wrench, loosen the screw.

(2) Remove the rear door outside handle frame sub-assembly as shown in the illustration.

28. REMOVE HOLE PLUG

Click here

29. REMOVE REAR DOOR OUTSIDE LOWER MOULDING SUB-ASSEMBLY

Click here

30. REMOVE REAR DOOR OUTSIDE MOULDING SUB-ASSEMBLY

Click here

31. REMOVE REAR DOOR BELT MOULDING ASSEMBLY

Click here

32. REMOVE REAR DOOR WINDOW FRAME MOULDING(CENTER PILLAR SIDE)

Click here

33. REMOVE REAR DOOR WINDOW FRAME MOULDING(REAR PILLAR SIDE)

Click here

34. REMOVE REAR DOOR WINDOW FRAME UPPER MOULDING

Click here

35. REMOVE REAR DOOR PANEL CUSHION

36. REMOVE REAR DOOR DUST PROOF SEAL

37. REMOVE DOOR WINDOW FRAME MOULDING CLIP

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