Toyota Corolla Cross: Reassembly

REASSEMBLY

CAUTION / NOTICE / HINT

Procedure		Part Name Code
1	DOOR WINDOW FRAME MOULDING CLIP	75792	-	-	-
2	REAR DOOR DUST PROOF SEAL	67837C	-	-	-
3	REAR DOOR PANEL CUSHION	67003C	-	-	-
4	REAR DOOR WINDOW FRAME UPPER MOULDING	75764A		-	-
5	REAR DOOR WINDOW FRAME MOULDING(REAR PILLAR SIDE)	75766B		-	-
6	REAR DOOR WINDOW FRAME MOULDING(CENTER PILLAR SIDE)	75762B		-	-
7	REAR DOOR BELT MOULDING ASSEMBLY	75740	-	-	-
8	REAR DOOR OUTSIDE MOULDING SUB-ASSEMBLY	75076		-	-
9	REAR DOOR OUTSIDE LOWER MOULDING SUB-ASSEMBLY	75078	-	-	-
10	HOLE PLUG	-	-	-	-

N*m (kgf*cm, ft.*lbf): Specified torque

●

Non-reusable part

Procedure		Part Name Code
11	REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY	69204A		-	-
12	REAR DOOR OUTSIDE HANDLE REAR PAD	69242G	-	-	-
13	REAR DOOR OUTSIDE HANDLE FRONT PAD	69241G	-	-	-
14	REAR DOOR OUTSIDE HANDLE COVER	69227L	-	-	-
15	REAR DOOR OUTSIDE HANDLE ASSEMBLY	69240	-	-	-
16	REAR DOOR LOCK WITH MOTOR ASSEMBLY	69060A		-	-
17	REAR DOOR WINDOW REGULATOR ASSEMBLY	-		-	-

N*m (kgf*cm, ft.*lbf): Specified torque

MP Grease

Procedure		Part Name Code
18	REAR DOOR GLASS SUB-ASSEMBLY	68104	-	-	-
19	REAR DOOR QUARTER WINDOW WEATHERSTRIP	68189	-	-	-
20	REAR DOOR QUARTER WINDOW GLASS	68124B	-	-	-
21	REAR DOOR WINDOW DIVISION BAR SUB-ASSEMBLY	67408H	-	-	-
22	REAR DOOR GLASS RUN	68152C	-	-	-
23	REAR DOOR FRAME GARNISH	67674A	-	-	-
24	REAR DOOR REAR BELT SEAL	68199	-	-	-
25	REAR DOOR FRONT BELT SEAL	68197A	-	-	-
26	REAR DOOR GLASS INNER WEATHERSTRIP	68174A	-	-	-
27	REAR DOOR WEATHERSTRIP	67872	-	-	-

N*m (kgf*cm, ft.*lbf): Specified torque

-

-

Procedure		Part Name Code
28	REAR DOOR CHECK ASSEMBLY	68630		-	-
29	REAR SPEAKER ASSEMBLY	86160B		-	-
30	REAR DOOR SERVICE HOLE COVER	67842E		-	-
31	REAR DOOR INSIDE PANEL REINFORCE SUB-ASSEMBLY	67058	-	-	-
32	REAR DOOR INSIDE HANDLE SUB-ASSEMBLY	69206C	-	-	-
33	REAR DOOR TRIM BOARD SUB-ASSEMBLY	67604		-	-
34	REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH REAR DOOR ARMREST BASE PANEL	-	-	-	-
35	REAR DOOR INSIDE HANDLE BEZEL PLUG	69284G	-	-	-
36	CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL	-	-	-	-
37	INITIALIZATION AFTER RECONNECTING AUXILIARY BATTERY TERMINAL	-	-	-
38	INITIALIZE POWER WINDOW CONTROL SYSTEM	-	-	-
39	INSPECT WINDOW CONTROL OPERATION	-		-	-
40	INSPECT POWER DOOR LOCK CONTROL SYSTEM	-		-	-

*1	BUTYL TAPE	-	-
	N*m (kgf*cm, ft.*lbf): Specified torque	●	Non-reusable part
	Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent	★	Precoated part

PROCEDURE

1. INSTALL DOOR WINDOW FRAME MOULDING CLIP

2. INSTALL REAR DOOR DUST PROOF SEAL

3. INSTALL REAR DOOR PANEL CUSHION

4. INSTALL REAR DOOR WINDOW FRAME UPPER MOULDING

Click here

5. INSTALL REAR DOOR WINDOW FRAME MOULDING(REAR PILLAR SIDE)

Click here

6. INSTALL REAR DOOR WINDOW FRAME MOULDING(CENTER PILLAR SIDE)

Click here

7. INSTALL REAR DOOR BELT MOULDING ASSEMBLY

8. INSTALL REAR DOOR OUTSIDE MOULDING SUB-ASSEMBLY

Click here

9. INSTALL REAR DOOR OUTSIDE LOWER MOULDING SUB-ASSEMBLY

10. INSTALL HOLE PLUG

11. INSTALL REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY

	Screw		MP Grease
	Install in this Direction	-	-

(1) Apply MP grease to the sliding parts of the rear door outside handle frame sub-assembly.

(2) Engage the guide to install the rear door outside handle frame sub-assembly as shown in the illustration.

(3) Using a T30 "TORX" socket wrench, tighten the screw

Torque:

4.0 N·m {41 kgf·cm, 35 in·lbf}

12. INSTALL REAR DOOR OUTSIDE HANDLE REAR PAD

13. INSTALL REAR DOOR OUTSIDE HANDLE FRONT PAD

14. INSTALL REAR DOOR OUTSIDE HANDLE COVER

Torque:

4.0 N·m {41 kgf·cm, 35 in·lbf}

15. INSTALL REAR DOOR OUTSIDE HANDLE ASSEMBLY

16. INSTALL REAR DOOR LOCK WITH MOTOR ASSEMBLY

Click here

17. INSTALL REAR DOOR WINDOW REGULATOR ASSEMBLY

	Bolt		Connector
	MP Grease	-	-

(1) Apply MP grease to the sliding parts of the rear door window regulator assembly.

(2) Install the rear door window regulator assembly with the 4 bolts.

Torque:

8.0 N·m {82 kgf·cm, 71 in·lbf}

(3) Connect the connector.

18. INSTALL REAR DOOR GLASS SUB-ASSEMBLY

Torque:

8.0 N·m {82 kgf·cm, 71 in·lbf}

19. INSTALL REAR DOOR QUARTER WINDOW WEATHERSTRIP

20. INSTALL REAR DOOR QUARTER WINDOW GLASS

21. INSTALL REAR DOOR WINDOW DIVISION BAR SUB-ASSEMBLY

Torque:

8.5 N·m {87 kgf·cm, 75 in·lbf}

22. INSTALL REAR DOOR GLASS RUN

23. INSTALL REAR DOOR FRAME GARNISH

24. INSTALL REAR DOOR REAR BELT SEAL

25. INSTALL REAR DOOR FRONT BELT SEAL

26. INSTALL REAR DOOR GLASS INNER WEATHERSTRIP

27. INSTALL REAR DOOR WEATHERSTRIP

28. INSTALL REAR DOOR CHECK ASSEMBLY

Cleaning Area

Adhesive

(1) Clean the bolt (B) hole in the vehicle body.

(2) Clean the threads of the bolt (B).

(3) Apply adhesive to the threads of the bolt (B).

Adhesive:

Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

(4) Install the rear door check assembly with the 2 bolts (A) and bolt (B).

Torque:

Bolt (A) :

5.5 N·m {56 kgf·cm, 49 in·lbf}

Bolt (B) :

30 N·m {306 kgf·cm, 22 ft·lbf}

29. INSTALL REAR SPEAKER ASSEMBLY

Click here

30. INSTALL REAR DOOR SERVICE HOLE COVER

*a	Reference Point	-	-
	Butyl Tape		Install in this Direction

(1) Apply new butyl tape to the rear door panel.

HINT:

• Begin applying the butyl tape from the reference point shown in the illustration.
• The butyl tape can be applied from either reference point.

(2) Pass the rear door lock and unlock knob inside locking cable and open lever rear door lock remote control cable through a new rear door service hole cover.

(3) Align the top of the rear door service hole cover with the reference point on the rear door panel and install it.

(4) Align the bottom of the rear door service hole cover with the reference point on the rear door panel and install it.

NOTICE:

• Securely install the rear door service hole cover LH to prevent wrinkles and air bubbles.
• There should be no wrinkles or folds after installing the rear door service hole cover LH.
• After installing the rear door service hole cover LH, check the seal quality.

(5) Install the 4 grommets.

31. INSTALL REAR DOOR INSIDE PANEL REINFORCE SUB-ASSEMBLY

32. INSTALL REAR DOOR INSIDE HANDLE SUB-ASSEMBLY

33. INSTALL REAR DOOR TRIM BOARD SUB-ASSEMBLY

(1) Engage the guides to connect the open lever rear door lock remote control cable and rear door inside lock and unlock knob locking cable.

(2) Engage the claws.

(3) Engage the clips and guide to install the rear door trim board sub-assembly.

(4) Install the 3 screws.

Torque:

Screw A :

4.0 N·m {41 kgf·cm, 35 in·lbf}

34. INSTALL REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH REAR DOOR ARMREST BASE PANEL

35. INSTALL REAR DOOR INSIDE HANDLE BEZEL PLUG

36. CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL

• for Gasoline Model

  Click here

• for HEV Model

  Click here

37. INITIALIZATION AFTER RECONNECTING AUXILIARY BATTERY TERMINAL

HINT:

When disconnecting and reconnecting the auxiliary battery, there is an automatic learning function that completes learning when the respective system is used.

Click here

38. INITIALIZE POWER WINDOW CONTROL SYSTEM

Click here

39. INSPECT POWER WINDOW CONTROL OPERATION

Click here

40. INSPECT POWER DOOR LOCK CONTROL SYSTEM

Click here

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