Toyota Corolla Cross Owners & Service Manuals

Toyota Corolla Cross: Disassembly

DISASSEMBLY

CAUTION / NOTICE / HINT

COMPONENTS (DISASSEMBLY)

Procedure

Part Name Code

1

GENERATOR PULLEY CAP

27416

-

-

2

GENERATOR PULLEY WITH CLUTCH

27415

-

-

Non-reusable part

-

-

PROCEDURE

1. REMOVE GENERATOR PULLEY CAP

(1) Remove the generator pulley cap from the generator pulley with clutch.

NOTICE:

  • Do not reuse the generator pulley cap.
  • If the generator pulley cap is removed, replace the generator pulley cap and generator pulley with clutch with new ones as the correct grease amount cannot be confirmed.

HINT:

Although grease will be observed when the generator pulley cap is removed, this does not indicate a malfunction.

2. REMOVE GENERATOR PULLEY WITH CLUTCH

*a

T50 "TORX" Socket Wrench

*b

Hold

*c

Turn

-

-

(1) Secure the generator assembly in a vise between aluminum plates.

NOTICE:

Do not overtighten the vise.

(2) Set SST and an T50 "TORX" socket wrench as shown in the illustration.

SST: 09820-30010

(3) Loosen the generator pulley with clutch by turning SST as shown in the illustration.

NOTICE:

Check that the generator assembly is secured in the vise tightly.

(1) Remove SST from the generator pulley with clutch.

(2) Remove the generator pulley with clutch from the rotor shaft.

(3) Remove the generator assembly from the vise.

    READ NEXT:

     Inspection

    INSPECTION PROCEDURE 1. INSPECT GENERATOR W/CLUTCH PULLEY (a) Hold the center of the generator pulley with clutch, and confirm that the outer ring turns counterclockwise and does not

     Reassembly

    REASSEMBLY CAUTION / NOTICE / HINT COMPONENTS (REASSEMBLY) Procedure Part Name Code 1 GENERATOR PULLEY WITH CLUTCH

     Installation

    INSTALLATION CAUTION / NOTICE / HINT Procedure Part Name Code 1 GENERATOR ASSEMBLY 27020 -

    SEE MORE:

     Disposal

    DISPOSAL PROCEDURE 1. DISPOSE OF REAR SHOCK ABSORBER ASSEMBLY (a) Extend the piston rod and secure the rear shock absorber assembly at an angle in a vise. (b) Using a hacksaw, slowly make a hole at the position indicated by the arrow

     Replacement

    REPLACEMENT PROCEDURE 1. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM (a) Turn the ignition switch ON. (b) Operate the compressor under the conditions shown below: Item Condition Operating time 3 minutes or more Temperature setting Max cool Blower speed High

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