Toyota Corolla Cross Owners & Service Manuals

Toyota Corolla Cross: Disassembly

DISASSEMBLY

CAUTION / NOTICE / HINT

COMPONENTS (DISASSEMBLY)

Procedure

Part Name Code

1

GENERATOR PULLEY CAP

27416

-

-

2

GENERATOR PULLEY WITH CLUTCH

27415

-

-

Non-reusable part

-

-

PROCEDURE

1. REMOVE GENERATOR PULLEY CAP

(1) Remove the generator pulley cap from the generator pulley with clutch.

NOTICE:

  • Do not reuse the generator pulley cap.
  • If the generator pulley cap is removed, replace the generator pulley cap and generator pulley with clutch with new ones as the correct grease amount cannot be confirmed.

HINT:

Although grease will be observed when the generator pulley cap is removed, this does not indicate a malfunction.

2. REMOVE GENERATOR PULLEY WITH CLUTCH

*a

T50 "TORX" Socket Wrench

*b

Hold

*c

Turn

-

-

(1) Secure the generator assembly in a vise between aluminum plates.

NOTICE:

Do not overtighten the vise.

(2) Set SST and an T50 "TORX" socket wrench as shown in the illustration.

SST: 09820-30010

(3) Loosen the generator pulley with clutch by turning SST as shown in the illustration.

NOTICE:

Check that the generator assembly is secured in the vise tightly.

(1) Remove SST from the generator pulley with clutch.

(2) Remove the generator pulley with clutch from the rotor shaft.

(3) Remove the generator assembly from the vise.

    READ NEXT:

     Inspection

    INSPECTION PROCEDURE 1. INSPECT GENERATOR W/CLUTCH PULLEY (a) Hold the center of the generator pulley with clutch, and confirm that the outer ring turns counterclockwise and does not

     Reassembly

    REASSEMBLY CAUTION / NOTICE / HINT COMPONENTS (REASSEMBLY) Procedure Part Name Code 1 GENERATOR PULLEY WITH CLUTCH

     Installation

    INSTALLATION CAUTION / NOTICE / HINT Procedure Part Name Code 1 GENERATOR ASSEMBLY 27020 -

    SEE MORE:

     Removal

    REMOVAL CAUTION / NOTICE / HINT COMPONENTS (REMOVAL) Procedure Part Name Code 1 SLIDING ROOF SIDE GARNISH LH 63218G - - - 2 SLIDING ROOF SIDE GARNISH RH 63217G - - - 3 SLIDING ROOF GLASS SUB-ASSEMBLY 63201G

     Inspection

    INSPECTION PROCEDURE 1. INSPECT FRONT DOOR AMBIENT LIGHT LH (FRONT DOOR TRIM BOARD SUB-ASSEMBLY LH) (a) Check the illumination. (1) Apply auxiliary battery voltage to the front door ambient light LH (front door trim board sub-assembly LH) and check that the light illuminates. OK:

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